New Bucket for an old FEL

   / New Bucket for an old FEL #21  
I wish I had cheap access to a PlasmaCam as I can draw the stuff up in AutoCAD relatively quickly and it would beat using my primitive method of hole saws, bandsaws, drill bits and grinders for some of my projects.
Plasma cutters are for wimps. I like the manly way.
Wish I had a Plasma cutter.:D
Nice job GuglioLS.
 
   / New Bucket for an old FEL #22  
The plasma cut parts look good Larry. That automated plasma cutter looks like it's been around a while. I would think most modern manufacturers of entry level robotic plasma cutters should be able to to take an AutoCAD DXF file and translate it at a bare minimum. If they could take SolidWorks and Inventor files too, that would be a plus.

Oh, but it will. I posted that before,during Larry's rake build. Oh well, maybe I'm not the only one with ADD :D Plasmacam will import *.bmp, Autocad *.dxf, HPGL/2 (*.plt *.pm), sreadsheet text (*.csv) and G code (*.*)

Larry, another great project and lots of neat pics and videos added for our benefit. Thanks
 
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   / New Bucket for an old FEL
  • Thread Starter
#23  
The plasma cut parts look good Larry. That automated plasma cutter looks like it's been around a while. I would think most modern manufacturers of entry level robotic plasma cutters should be able to to take an AutoCAD DXF file and translate it at a bare minimum. If they could take SolidWorks and Inventor files too, that would be a plus.

The time you spent teaching yourself how to use the plasma-cam is still far less than what it would take to cut the parts out the old school way.

I wish I had cheap access to a PlasmaCam as I can draw the stuff up in AutoCAD relatively quickly and it would beat using my primitive method of hole saws, bandsaws, drill bits and grinders for some of my projects.


Thank you MJ,

You are correct on all counts, the cutter has been well used, the table has been replaced three times in the last year alone. The plasma-cam software does convert autocad DXF files. And thats exactly what I did to get my drawing into the cutter.

Here is what I imported from autocad:





And a close up of the end resuls:




The challenge for me was figuring out how to use the plasmacam software, place all the parts for least amount of waste, and other items like getting the cutting speed, starting point's, and cutting the holes first. Cutting holes first is a must. After a part is cut it usually drops, shifts, or tilts causing the holes to be off the mark so they must be cut first. Autocad is challenging enough, the plasma cam software has some glitches and bugs of it's own and a non user friendly interface. Plus I was about to cut into a brand new sheet of 4' X 8' x 3/8" steel. Needless to say I did not want to trash the torch or the work piece. I practiced on some "scrap" until the cuts looked clean.

Since your located only one state away from me, if you ever have some small odd shaped parts that need cutting, I'm sure it could get done at a reasonable cost. This cutter is a major part of this small shops life blood. Ever since the main operator left, they have been hurting to get someone in that can operate it, or teach the new hire how to. I may be the one trying to learn it, then teach the new guy. In the past I have traded with the owner, usually fixing something in trade for small amounts or steel or plasma cutting my or Rob's (3RRL) projects.

Larry
 
   / New Bucket for an old FEL
  • Thread Starter
#24  
Plasma cutters are for wimps. I like the manly way.
Wish I had a Plasma cutter.:D
Nice job GuglioLS.

HaHaHa Gizmo2 that's funny,

So what's the manly way? Hack saw and a file? LOL

Larry
 
   / New Bucket for an old FEL
  • Thread Starter
#25  
Oh, but it will. I posted that before,during Larry's rake build. Oh well, maybe I'm not the only one with ADD :D Plasmacam will import *.bmp, Autocad *.dxf, HPGL/2 (*.plt *.pm), sreadsheet text (*.csv) and G code (*.*)

Larry, another great project and lots of neat pics and videos added for our benefit. Thanks


Hey TLB,
Thanks.

A few times I've seen a customer bring in a hand drawing, it can be scanned in and converted into a file then cut out of steel. Geckos, humming birds, and Kokopelli's seem to be popular.

Larry
 
   / New Bucket for an old FEL #26  
Thank you MJ,

You are correct on all counts, the cutter has been well used, the table has been replaced three times in the last year alone. The plasma-cam software does convert autocad DXF files. And thats exactly what I did to get my drawing into the cutter.

Here is what I imported from autocad:





And a close up of the end resuls:




The challenge for me was figuring out how to use the plasmacam software, place all the parts for least amount of waste, and other items like getting the cutting speed, starting point's, and cutting the holes first. Cutting holes first is a must. After a part is cut it usually drops, shifts, or tilts causing the holes to be off the mark so they must be cut first. Autocad is challenging enough, the plasma cam software has some glitches and bugs of it's own and a non user friendly interface. Plus I was about to cut into a brand new sheet of 4' X 8' x 3/8" steel. Needless to say I did not want to trash the torch or the work piece. I practiced on some "scrap" until the cuts looked clean.

Since your located only one state away from me, if you ever have some small odd shaped parts that need cutting, I'm sure it could get done at a reasonable cost. This cutter is a major part of this small shops life blood. Ever since the main operator left, they have been hurting to get someone in that can operate it, or teach the new hire how to. I may be the one trying to learn it, then teach the new guy. In the past I have traded with the owner, usually fixing something in trade for small amounts or steel or plasma cutting my or Rob's (3RRL) projects.

Larry

The PlasmaCam system you have access too; is it the same outfit out of Colorado City, Colorado that makes the system. I have their brochure, and I know of other brand systems out there.

What you describe about getting the cutting order correct reminds me of the old ink pen plotter days where we had to be careful in creating our CAD files to minimize the pen drawing over itself and clogging up.

I'll keep your offer in mind Larry. I have friends with a daughter in Albuquerque and another daughter near Roswell that they visit from time to time. Maybe he could pick any parts on the way home to Denver.

For any kind of precision, a CAD system is a must. For art work, CorelDraw, Adobe Illustrator, etc is fine.
 
   / New Bucket for an old FEL #27  
HaHaHa Gizmo2 that's funny,

So what's the manly way? Hack saw and a file? LOL

Larry

I was once ahead of the curve with an oxygen-acetylene torch, grinder and stick welding. But I'm not that old.:)
 
   / New Bucket for an old FEL
  • Thread Starter
#28  
Here is the latest progress report.....
More of the same - welding bushings to brackets, cutting pins, getting the geometry just right, welding brackets and as my good friend Brad_Blazer would say...."yada, yada, yada"





And by popular demand (or not) here's the action shot video:




So much for "Quick" Attach :rolleyes: HaHaHa
Now lucky me gets to take it all apart and paint it! :eek:

Oh and I better add about 60 PSI to the front tires.


Larry
 
   / New Bucket for an old FEL #29  
Hey TLB,
Thanks.

Larry

Under the software tab Machine, have you tried the cut preview button? It will show you the cuts on - screen and the work piece. You could take the torch out of its holder and use a pencil to mark the trace, if you have doubts about lead in points etc. I've used a marker in ours to trace patterns onto plywood. Maybe, one day, replace the torch with a router holder to do wooden 3D signs.

And yes, the user interface is not the best.
 

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