Pulling wire in conduit

   / Pulling wire in conduit #1  

Kenneth in Texas

Gold Member
Joined
Dec 16, 2008
Messages
470
Location
Pretty good ways from DFW, Texas
Tractor
Kubota L2800 4wd, FEL
man, you talk about a fight to pull 3 strands of 4/0 wire thru 175' of 2" gray conduit on a near 100 degree humid day :grumpy: :mur: :punch:

oh and forgot to add in a very wooded area :hissyfit: trees werent too bad BUt them roots were killers
 
   / Pulling wire in conduit #2  
Were you one wire short?
 
   / Pulling wire in conduit #3  
Up here, we call them chuggers...... soap er up, and stand back.....
 
   / Pulling wire in conduit #4  
Pulling lubricant (I call it snot) would have made it easier. Two blacks, one white and one GREEN is the code here.
 
   / Pulling wire in conduit #6  
If this is the entrance, then three wires is correct by most codes. If expansion to subpanel, then four wires is generally required. Unless it's one big-fanny 120V circuit.
 
   / Pulling wire in conduit #7  
man, you talk about a fight to pull 3 strands of 4/0 wire thru 175' of 2" gray conduit on a near 100 degree humid day :grumpy: :mur: :punch:

oh and forgot to add in a very wooded area :hissyfit: trees werent too bad BUt them roots were killers
3 inch PVC #80 pipe is your friend when pulling 4/0 copper..
 
   / Pulling wire in conduit #8  
Just curious as to how youse guys pull wire. Do you run a puller through the whole length and start pulling, or take a 10 or 20 foot piece and shove it over the wire and then glue them together? Or some other way?
 
   / Pulling wire in conduit #9  
Just curious as to how youse guys pull wire. Do you run a puller through the whole length and start pulling, or take a 10 or 20 foot piece and shove it over the wire and then glue them together? Or some other way?

On a 175 foot conduit, you would first suck a mouse thru the conduit with a string attached, by using a vacuum cleaner on the far end. then use the string to pull a mule tape thru, then attach the cable, and either pull by hand, (would be ok for this length with lube) or a power puller for much longer runs.

definitions: Mouse.. is a type of sponge sized to fit conduits with a loop of wire run thru it to attach string. ( a plastic bag can work in a pinch)

Mule tape is a flat type of nylon or dacron "rope" designed for pulling. ordinary polypropylene rope can work too.

Use pulling lubricant..it would have been an easy job if the OP had done so.

On longer more difficult conduit runs, you can use a jet line.. a type of CO2 powered plug that is "shot" thru the conduit. I have never used one, and I have pulled over 400 feet, but they are needed at times.

fish tapes are usually used on conduit runs under 90 feet, sometimes more, but it gets "dicey" run the "fish tape" to the other side, and tie on the cable on in tapering layers to make a gradual transition. using 3M black plastic electrical tape. (yes the tape brand matters) make your pull.
 
   / Pulling wire in conduit #10  
Just curious as to how youse guys pull wire. Do you run a puller through the whole length and start pulling, or take a 10 or 20 foot piece and shove it over the wire and then glue them together? Or some other way?
I have a 50' fish tape. If the pull is longer than that I call an electrician and let him fight with it!!
 

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