Hi Greg,
I was thinking about going 10 gauge for the same reason. I was going to measure the run today and then check the voltage drop charts and see if I needed to up-size. I never run 14 gauge wire for anything because 12 gauge isn't much more expensive and it gives me options if I ever need the ampacity. So I have a lot of 12 gauge on hand. 10 gauge I'd have to run to Menards and get. The compressor only needs a little over 14 amps. I'll probably end up using 10 gauge like you, just because I always over engineer everything.
Originally the run was only going to be about 30 feet from the panel. But I can't get access to pull the line because the basement is finished. The area where I thought I had access isn't going to work. Also, I want to mount the panel high enough to be clear of snow so going to the attic and then fishing a line through the stud cavity to the outside wall location will give me the best mounting option.
The PVC chases (I installed 3 when I remodeled the kitchen) were put in place a few years back when I had the walls open so that if in the future I ever needed to run something from the basement to the attic I had an easy way to do it.
I was thinking about it this morning and it came to me that I have an alternative path to the attic. I installed a bathroom on the second floor and I have not yet boxed in and sheet rocked where I ran the drain for the toilet between floors. I already have a couple of electrical lines (GFCI breakers) ran next to the drain pipe for a whirlpool tub I'm installing in a bedroom. So right now it will be easy to run the wire for the A/C using that path and I can save the PVC chases for something else down the road.
The 30 amp disconnect comes with a 4 foot whip to connect from the panel to the compressor. I didn't look to see if the wire was included in the whip. But I have spools of 12 gauge THHN and I'll use that if I need to. I wired about 30 fluorescent lights in my pole building, all through electrical conduit screwed to the metal ceiling, so I have a lot of THHN left over.
Thanks for the info on the fuses. I assumed that it would be fine but I always double check everything because I don't like mistakes so I thought it best to ask.