jamesn, do I understand that you don't get paid for maintaining your equipment? Many of the other readers are in the same situation?
Our guys in production are paid to clean the shop at the end of the day; that helps productivity for the next day (tools at the right place, etc..). I'd find it only normal that a land clearing business owner paid his employees to maintain the equipment (grease the bearings, check belt tension and, yes, sharpen the teeth if you have sharpenable teeth).
I know some of you guys are working in tough conditions: working long hours, being pushed all the time to clear more, by a boss who might see the 30-min/day maintenance on a mulcher as a waste of time.
But let me say this: one of our long-time customer, René, now retired of the mulching business, has over 10000 (ten thousand) hours on running our heads on excavator, in Eastern Canada (where rocks actually grow every years it seems). Very, very good operator, and very careful of his machine. Sharpened his knives 15 min at noon, 15 min at the end of the day. He said that keeps a better cut, and by helping picking up material better from off the ground, he didn't have to go as close to the ground as with dull knives. He didn't look like the fastest operator at first, doing slower functions with the trackhoe, but he always catched on the other guys moving fast with carbide hammers. But most importantly, he was constantly getting 800 to 1000 hours out of his set of knives. That is three times our advertised average life of knives (250-350 h on an excavator).
... At the other end, there are of course operators who will never get more than 150 h out of them...
Our machines are not for every types of jobs out there. But the experience of René shows that, for ground-level operation and above, with a good operator, whether there are rocks or not, a planar-knives head on an excavator will shine.