rust removal with a battery charger

   / rust removal with a battery charger #11  
I would have expected to lose my knuckle hairs or eyebrows, at the least /forums/images/graemlins/tongue.gif We were dissapointed that we didn't get an explosion, but hey, we were kids.... Very stupid kids! /forums/images/graemlins/tongue.gif /forums/images/graemlins/laugh.gif /forums/images/graemlins/grin.gif /forums/images/graemlins/blush.gif
 
   / rust removal with a battery charger #12  
<font color="blue">I would have expected to lose my knuckle hairs or eyebrows </font>

That happens with acetylene or carbide. /forums/images/graemlins/shocked.gif
 
   / rust removal with a battery charger #13  
Egon, Why am I amused when you discuss nobility?

Actually, as per usual, you are pretty much on target.

I came up with a scheme a few years back to clean up and "passivate" stainless steel. My motivation was stainless steel in marine use (mostly yachts) where much of the bloody stuff rusts a bit. The idea was to reverse plate out of the surface the iron molecules leaving behind a concentration of the other components of the alloy such as chrome.

If you have ever seen the advertisements for plating outfits that use a brush-electrode to "paint"-plate metal objects without a submersion tank then you know where I got the idea.

For a simple demo of electroplating without an external power source just clean up your pocket knife blade real good getting off all the oils and fingerprints then dip it is coper sulphate solution for a while. Voila, your blade is now copper plated. Some of the copper in the copper sulphate was exchanged with iron molecules from the surface of the blade converting some of the copper sulphate to ferrous sulphate.

In the olden days when an American "copper" penny was actually copper and not just copper coated, you could use it as a source of copper to electroplate things with copper.

The post on derusting was quite timely as I recently discovered where two of my Ridgid brand pipe wrenches and a 9 pound sledge hammer were forgotten...under my mom's house and yes they are really rusted badly. We'll see what I can do with my little battery charger and some washing soda. I had planed on phosphoric acid (active ingredient of naval jelly) and a lot of wire wheel action but think I'll "trust the Force"... electromotive force that is.

I'll have to read more about the science behind the process as I am not comfortable with the authors POV on a couple issues. One of these is the overstated hydrogen hazard. I realize that there may be some liability shedding involved but it would take quite a lot of hydrogen gas and a fairly tight room to create an explosive atmosphere. Opening windows or doors would virtually elliminate the possibility of an explosion. I wouldn't suggest doing this in a small tight space.

One of the links to scientific discussion contained this phrase...

"The H+ formed is quickly neutralized by the carbonate to make carbon dioxide."

If this was confusing to anyone out there who may have wondered how hydrogen forms carbon dioxide, I suspect the author intended to use oxygen not hydrogen in his comment.

This will be a fun thing to try!
Pat /forums/images/graemlins/smile.gif
 
   / rust removal with a battery charger #14  
Patrickq:
You are lurking. Now guess where The Noble Metal quote came from??

And I'm way over my depth on this topic.

Keep the Faith.

Egon
 
   / rust removal with a battery charger #15  
I spent most of last night going through all the web sites and links there too... one of them was posted by guys who actually have chemical engineering degrees. they suggested the stainless steel as the sacrificial material as it does not add any additional iron particals to the solution and a few other things, (the actual chrome content in SS is very low only about 5% for the best stuff. so ending up with a bio hazzard after you are done should not really happen...) anyhow I spent at least 6 hrs looking and reading up on all the info I could find... well I wasn't going to try something I don't know anythign about and info is free so why not read it... besides nothign was on TV lol...

there was even large equipment being cleaned that way using dc welders as the power source rather than a sipmle battery charger!!! running 100 amp 100% duty cycle welder will make quick work of it but you have to be sure to use lots of sacrifical rods all the way around the perimiter as the process is a "Line of sight" type process it will not travel around to the bacck side very well untill the base cleaning part is really cleaned...

pretty much all of them said to keep it outside as there is lots of hydrogen gas , and oxegen given off, along with smaller amounts of carbondioxide...

Mark M /forums/images/graemlins/smile.gif
 
   / rust removal with a battery charger #18  
I used this process on some tractor parts about a year ago worked very well. Removed allot of paint also. Important that you in someway protect the part from rusting again very quickly after you have run it through the process. I used every type of container you could think of including a cheap kiddies pool for large parts. For the sacrificial rod I tried both stainless and iron I really did not see much difference. It did take some time on bad rust up to 48 hours or so. the nice part is it cleared the rust from pits in the steel. I still sandblasted everything but it was more to clean and prepare for primer
 
   / rust removal with a battery charger #19  
I have a copy of an article I used to remove rust from my Gravely garden plow when I bought it. The article is Electrolysis Made Easy. You should be able to type this on Google and come up with the web site. I used a 5 gallon plastic bucket for some of the work.

Think I applied Rust Reformer like you can buy from the paint department in Lowes on the fresh metal after removing the rust.

I also applied Rust Reformer to my snow plow after I'd painted it and used it one time (and scraped a good bit of the paint off). It hasn't rusted a bit.

Rust Reformer is like Trustan and some of the other stuff that's been around in the past. It actually reacts with the rust. You can paint over it. It's not that great for crusted rust. This is where it's better to remove such rust by electrolysis first. Then apply the Rust Reformer.

Ralph
 
   / rust removal with a battery charger #20  
I've been using this process for a while now and done some experimenting. It didn't make sense to me that a ferrous metal was needed on the positive side, as the basic reaction is the migration of carbonate ions, not iron. So I tried heavy-duty aluminum foil. Works like a charm - same results, no mess. Destroys the foil (which I fold into multiple layers and wrap around the perimeter of the container) every couple of parts - just toss the rotten remnants.

Bill
 

Tractor & Equipment Auctions

2016 FORD Taurus (A50324)
2016 FORD Taurus...
LEEBOY 8520 ASPHALT PAVER (A51242)
LEEBOY 8520...
2017 FREIGHTLINER CASCADIA TANDEM AXLE SLEEPER (A52141)
2017 FREIGHTLINER...
(3) 14' X 14' ROLL UP DOORS, W/ MISC BRACKETS (A51244)
(3) 14' X 14' ROLL...
2014 Gillig 31+56 Low Floor Bus (A50323)
2014 Gillig 31+56...
Wolverine Mini Skid Steer Pallet Forks (A50514)
Wolverine Mini...
 
Top