Small well pump removal winch build?

   / Small well pump removal winch build? #11  
Some well guys around here make a jig that fits on top of the well pipe that incorporates a wheelbarrow sized wheel to allow pulling sideways.
Essentially it is an outer sleeve that slides onto the existing well pipe with an inner collar to rest on the well casing.
Vertical arms support the axle that the small wheel in such a way as to center over the well pipe.
With this 'wheel rig' they then can extract pump and lines by pulling sideways in any direction using trucks, tractor or even a car.

The more elaborate set up uses the same 'pipe header' but has a trailer mounted 48" drum to coil the lines on as they roll 'er up.
That drum I've seen powered in many ways with the best being a ring gear about the size of the drum driven by a small sprocket using various power sources.

In all cases they simply attach to the pitless adapter to pull. Naturally the pump wires need to be severed near the adapter.
 
   / Small well pump removal winch build? #12  
I pull my pump with this winch., that goes in a receiver on the bucket. The cable goes thru a pulley at the top of the tower. Because windmills have a sucker rod the pump is connected to 1-1/4" steel pipe, with the sucker rod inside.

A pipe elevator is a tool that clips onto the top of each pipe section to quickly grab the pipe.

In thin photo I needed to precisely tug some 2" high pressure poly pipe, so used the winch for good control.

The winch also works great to yank our shrubs around the house.
 

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   / Small well pump removal winch build?
  • Thread Starter
#13  
I pull my pump with this winch., that goes in a receiver on the bucket. The cable goes thru a pulley at the top of the tower. Because windmills have a sucker rod the pump is connected to 1-1/4" steel pipe, with the sucker rod inside.

A pipe elevator is a tool that clips onto the top of each pipe section to quickly grab the pipe.

In thin photo I needed to precisely tug some 2" high pressure poly pipe, so used the winch for good control.

The winch also works great to yank our shrubs around the house.

Thats pretty much what im thinking of except I want to make the reel bigger and no cable so I can run the nylon rope on it and have a ''full pull'
Just thought of maybe having an aditional two wheels together and one would have the winch wire would around it and the second wheel would have the nylon and then when the winch retrieved the cable it would turn on wheel and cause the nylon hooked one to also reel in.
 
   / Small well pump removal winch build? #14  
Remember the reel diameter has a large effect on how much you can lift.
 
   / Small well pump removal winch build?
  • Thread Starter
#15  
Remember the reel diameter has a large effect on how much you can lift.

GOOD point..I think if i match the reel diamter to the winch size then I will be ok. not sure. I would have to see how much 140 foot of the rope takes up.
 
   / Small well pump removal winch build? #16  
My pump is in a well house 4 feet wide. I take a 3 foot X 5 inch piece of PVC pipe, slip in a 2X4 that is then screwed into building stud walls, and use it as a roller placed about 3 feet high and centered above well.
Pull rope goes over PVC roller and pump wiring and black pipe are fed below roller.
Pull rope is tied to tractor bucket along with wire and black pipe but pull load is on pull rope only. I back tractor out at compound idle with a helper (wifey) guiding wire and pipe as it comes out of well.
Question is, can you get the PVC roller ridged & roughly centerd above well mounted? If you can this setup should fly. By the way my well is 285 ft. deep.

cheers,
keoke (george)
 
   / Small well pump removal winch build? #17  
The winch allows close monitoring of rope tension. If the pump should snag on a joint the rope could break.

There are wireless remote controls available for the winches. With a remote you might be able to have the winch further away, with the cable strung out. Along the ground.

The PVC roller idea listed above is very good. Another option is a snatch block used normally to double a winches capacity, available from TSC or other places.

Remember if you use one that the loading on the pulley or roller support is the vector of the up force and the sideways force from the winch.

A winch is pretty useful. If you make one special purpose for the well it limits its use for other purposes.
 
   / Small well pump removal winch build? #18  
Got any neighbors with big round hay bales? They work well to lay the pipe over and pull out with a lawn (or bigger) tractor.
 
   / Small well pump removal winch build? #19  
I am thinking something like a cheap HF winch. But instead Id want a slighly larger intake wheel so I could hook the well nylon rope onto it.This winch would be mounted onto the bucket etc some how. But would allow me to slowly raise the pump and with a second person they could walk it out onto the lawn.
So my first thought is what to use to make this intake wheel.I double all the rope would fit on the wheel on the winch.
Any ideas would be great. thanks..

Its simpler than that. A 'real' pump puller is simply a spinning tire that pulls the hose up - like a baseball launcher but way slower. Get a small metal wheel that uses the dished rim to guide the hose, and a 8-10" rimmed tire from Harbor Freight for $10 and drive the tire with a motor. Clamping hardware design is left to the user.
 
   / Small well pump removal winch build? #20  
The guys who pulled my pump used something like Jay is talking about. It had three wheels, two of which are fixed and the third can be swung out of the way. When the third wheel is in place all three tire's treads touch each other with the pipe in the middle. One of the wheels is driven by an electric motor. It had a brake on it as well so when the power is off the pump wouldn't go back down into the well. This is the best picture I could find.
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