Larry and Skyco,
You and I are on the same page and for sure.
I knew what Wayne meant regarding the NPT fittings vs ORB or JIC. There are exaggerations and then there are misstatements to reinforce the exaggerations.

I'm sure you've seen that I rarely make controversial or nit picking posts too, but I'm replying again out of principle.
Wayne,
Sorry to have ruffled your feathers a bit, but I am not a vulture waiting "to pounce on something like this." I presume that statement was meant for me.

"
Anyone that believes that npt must absolutely be made with tolerances to the ten-thousandth or even the thousandth of an inch is absolutely off their rocker." Well, I must off my rocker then. I posted a page out of the Machinery's Handbook, so take it up with them. The books specifically states the tolerances of all threads. I posted what I had to do for the plastic injection mold tolerances. BTW, it's easy to do with the right equipment. The inspection equipment is much more expensive.
Now you're digging a pretty deep hole. I was going to leave it alone until I read your last post. "
So yes, npt is being made all over the world with tolerances of a hundredth of an inch." You would have us believe you are the sole expert on thread tolerances now? Why, because you own and operate a hydraulic shop and that makes you an expert on tolerances? IMHO, you are just an end user of those threaded fittings as I see it. You don't make or manufacture them yourself.
When you say hundredths of an inch what do you mean? 1 hundredth or 10 hundredth or what?...specifically? We know the taper on NPT is 1 degree 47 minutes. So in a half inch (normal thread tap depth on NPT), the taper is .0312" total on the diameter. That means if the tolerance is say plus or minus .02" for example, if the female is made to the minus .02" and the male is made to the plus .02" they would not even start together. And .02" is on the low end of "hundredths" of an inch. You can see if you go to .03" or .04" and up... you get the picture, right? Even at .01" tolerance you could get them to start by .144" ... like two threads engagement for 1/2NPT and that would strip off immediately.
Here's something else to consider.
The NPT threads rely on their thread form and taper to do their sealing job. JIC and ORB do not. They use other sealing methods, specifically a 37 degree taper or an "O" ring to do the job. So those threads don't really need to be as good as the NPT threads. As long as those threads are strong enough to hold the pressure of the hydraulics, so they don't strip or blow off, they are good enough. Their threads can, (could be) sloppier, but the fitting still makes a seal since they use those other sealing methods. They could probably be worse than those worn out taps and dies you talk about and still seal, as long as they can hold the fitting together and provide enough force to make the seal.
I think that was your point about them (JIC, ORB) being better fittings in that respect, that they seal better or easier, not necessarily the thread details and tolerances involved. I would have been fine with that. There are specific ANSI thread classifications and tolerances for all threads. I just didn't want the casual reader coming away with the thought that NPT threads were made as you described. It would be different if you used some tack and stated "this is what I do" or "this is what I think" or something to that effect. But your statements about tolerances are as though they are fact. That is a bunch of hog wash.