Gordon -
Thanks for your test results. Sounds like your glue will ultimately perform as well as Goop, which ain't bad at all.
<font color=red>***** Beginning of
extra boring dissertation *****</font color=red>
I decided to try out this product called "Nbond", which claims to actually
bond to polypropylene, rather than "stick" to it. I believe the distinction here is that Goop-like glues form a "mechanical" connection to the polypropylene. That is, it interlocks with the molecular surface of the material without really interacting with it.
"Bonding", on the other hand, implies that the glue and the polypropylene actually intermingle on a molecular level -- virtually a "weld" of dissimilar materials. Intuitively you can see that this would be the stronger attachment.
I spoke to a tech-type at the Nbond company and he explained about high and low-energy plastics.
<font color=red> If you didn't believe the first
boring warning, this is your last chance.</font color=red>
"High energy" plastics, the most common type, contains a lot of electron activity which makes it quite willing to interact with other substances. "Low energy" materials, such as teflon, polypropylene and polyethylene, have little molecular activity going on and are therefore quite indifferent (inert, if you will) when brought into contact to dissimalar substances, such as glue.
The Nbond glue is formulated to actually "excite" the polypropylene molecules (foreplay?), thereby opening the door, so to speak, for a true reaction and genuine bonding.
Now here's the real sci-fi part (for those of you who are still awake) -- you can deepen the bond by raising the energy level of the polypropylene ahead of time by focusing the flame of a propane torch onto the target area for a short time. It's not just the heat, but the releasing of oxygen from within the material (I won't pretend to fully understand this part of his story). And catch this -- once this procedure has been applied, the molecular energy level of the plastic will remain elevated for more than 48 hours! No need to rush the glue job when your done with the torch.
The final result, after gluing and curing (48 hours), is a deep bonding, where the two materials have literally become one. (Kind of romantic, don't you think?)
Anyway, I've ordered the glue and will attempt the entire torching procedure as he described. My confidence level is sufficiently high that, well..., I might just pick up an extra cup at 7-Eleven, just in case. /w3tcompact/icons/crazy.gif
I intend to wind up with two completed Chalkley Cups -- one using Goop and the other Nbond. It will be interesting to see if either one ever comes apart.
<font color=red>***** End really boring dissertation ***** </font color=red>
Those of you who read this far, please signify by raising your hand. /w3tcompact/icons/smile.gif