This material comes in a hardened and ground state, at least here. I will try to weld it as you said although I did it before but the welds were not so thick as you mentioned. Problem is I don't have line boring machine or bohrwerk and the welds tend to pull...usually I put all the bushings in place, push a pin through and weld it all in place. Most of the time it's precise enough but ofcourse it's better to fine drill it after all the welding is done. At this point I have no other way to do it