Kyle_in_Tex
Super Star Member
Nice job BFREAKY....I'm sure your care and attention will work perfectly for a long time (and to your specific needs) as it is custom made to fit a custom-quality individual. If ever you decide to try this particular project again, I truly hope you will try to fabricate EVERY part (in a more simple manner) just to say that you made it MOSTLY from what you were able to do within the limitations of your tools/machinery and supplies/material. If possible, and if ever a more simple design would interest you in the challenge of doing it with less outsourcing, I truly hope the steps are video archived.
As an illustrator and "tinkerer", I'm glad I happened upon this thread and am exytremely anxious to see the finished product (in use). A video would be GRAND.
Technically, you could old style "layout" the design on metal plate and cut with a torch. But there is no use in that with modern cnc servo driven plasma torches. You would spend a day or more with a grinder, grinding off the edges of handcut plate. The bending is something that it takes large machinery that nobody has at home to do. You could technically "facet" a bunch of pieces and weld to get your radii, but to each their on. The extra welding would take time and money to do it yourself. So, obviously this is a large undertaking that not even 0.01% of the population could bring to fruition. Hence, if you are going to sink the $$$ into it, why not try to do it as best as possible the 1st time?