Ugly beads, critics welcome...

   / Ugly beads, critics welcome... #201  
I haven't had much time to weld lately, but there is a new addition to the welder family in my shop. The Everlast PowerArc 200ST went back, and this came in:

Very nice! But could you at least push the unit back a little further on the shelf! :laughing: I'm a little nervous.
 
   / Ugly beads, critics welcome...
  • Thread Starter
#202  
Very nice! But could you at least push the unit back a little further on the shelf! :laughing: I'm a little nervous.

Lol...don't worry, it's on the floor now. :)
 
   / Ugly beads, critics welcome...
  • Thread Starter
#203  
I finally got enough time to get the Everlast PowerTig 210EXT set up, and actually tried it over the weekend. I just grabbed a piece of 3/16" flat stock, flap disked it clean, then wiped it down with acetone. I ran a couple of beads without filler, and then jumped right into adding filler. At that point I was just happy I could strike an arc and not stick the tungsten in the puddle, or hit it with the filler rod too often (did both a couple of times).

I felt like I had two left hands, and two left feet, but it started getting better pretty quickly. I often forgot to ease off the peddle, and leave the torch in place, among many other faults, but I know that will come with practice.

This is what I wound up with:



So, i grabbed two pieced of flat stock and tacked them to try a fillet weld. I liked being able to tack the pieces together without adding any filler...pretty cool. At that point I really started to spend time trying to sort out the exact amount I wanted the tungsten to extend and playing around with the flex head on the torch, my hand position, etc....lots of little things to sort out. I went slow and didn't vary the amperage too much at this point....just trying to get a puddle really. I ran three short beads, and this is what I wound up with:




At that point I flipped the piece around and started again after making a few more adjustments (and some along the way). I think this was four or five starts and the first couple were awful, but the last two (overlapped a bit) weren't too terrible.



I ran all of these with a 3/32 2% Lanthanated tungsten, around 20cfh and between 100 and 150 amps as max (changed as I went along) using 3/32" ER70S-6 filler rod.

Lessons learned: I need to get different gloves for TIG. I tried my mechanic's style gloves and they got hot too quickly, and then I tried my stick gloves and I wasn't able to feed the filler rod at all....which also cause me to be stupid and burn myself with a hot filler rod...ouch! I'm going to get some thinner flat stock to work with, and then spend a bunch of time working on simply getting into position, feeding filler rod, and varying the amperage on simple welds since I'm not in a rush. I spent maybe 30 minutes to get these "Ugly Beads" down, so I've got a lot of work/practice to do.

Overall, I'm a fan...love that it's quiet, and not smoky! More to follow :)
 
   / Ugly beads, critics welcome... #204  
Keep it up guy a good tig welder is not overnight.
 
   / Ugly beads, critics welcome... #205  
I guess you learned pretty quickly tig welding is a totally different animal then mig or stick. I always tell people if you can stick then you can mig, there is nothing that compares to tig. If you think tigging metal was touchy wait until you try aluminum, whew. The people who make it look good & easy have a talent for it for sure.
 
   / Ugly beads, critics welcome... #206  
One thing that is a big help when Tig welding. Is a pair of Ove Gloves! They protect your hands from the heat, but you can feel the filler rod very easy through them.
 

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