Welding question.....HELP!!!!!

/ Welding question.....HELP!!!!! #21  
I need to use reading glasses from the drug store to weld. Try some that lets you see really well at 18" or so.

To DaveOmak;
Have you ever tried getting the inner lense of your helmet, to match your glasses? ( If you wear glasses, that is.. They may even have them in magnification powers, as with reading glasses) Dad got one years ago, to save fighting putting his helmet on over glasses...
 
/ Welding question.....HELP!!!!! #22  
Rather than try to use a hot glue gun...use a real welder for anything other than sheet metal.
Pretty does NOT equal GOOD!!
 
/ Welding question.....HELP!!!!!
  • Thread Starter
#24  
You guys are the best. I really appreciate all the help. I got a lot of new techniques to try.......thanks again
 
/ Welding question.....HELP!!!!! #25  
You guys are the best. I really appreciate all the help. I got a lot of new techniques to try.......thanks again

I hope we have helped, but just remember when the big boys want to have a good weld the stick comes out. It isn't pretty but it sure has good penetration This has been my experience at nuclear power plants. And on my own little projects. Wire welders are great but when you need the heat you can't beat stick unless you have a 100% duty cycle wire welder
 
/ Welding question.....HELP!!!!! #26  
I'd like to speak up though: Many people tend to write off the little 110 volt wire feed welders as nothing more than a toy. But let's be realistic here. Most of us aren't welding nuclear power plants, we don't need to weld 12 inch thick pressure vessels, and if a weld is less than perfect, for most of us its usually not the end of the world.

I've got a little Lincoln Weld Pak 100 as well as two "real" welders and each welder has its own area where it shines. For materials less than 3/16" thick, where there isn't access to 220 volt power, the 110 volt wire feed can work great, especially outdoors with self-shielding flux core. But for thicker material, where lots of penetration is required, the little 110 isn't the best choice.

Likewise, for versatility and penetrating power, the stick welder has an edge. I reach for a stick when I've got 1/2 inch material or thicker to weld. But let's see someone try to weld thinwall aluminum tubing together with a stick--might be possible but it's not the best choice.

And for bigger fabrications, the larger wire-feeds can be great, especially if someone has the cash to invest in a welder with enough current to weld in spray transfer mode (which I don't, not enough oomph out of my Hobart Handler 175)...but there's nothing like a TIG unit for precise demanding work...wish I had one. However, a TIG unit wouldn't be practical for welding structural steel on a skyscraper frame for example.

My point is that each machine and process has its own advantages and disadvantages.

Certainly the little wire-feed units have very real limitations. And unfortunately they tend to get a bum rap when people try one of the cheapo imported units, and also when first-time welders try to take on a critical project that's out of their league (like beginners welding their jeep frame together).

However, with an awareness of the machine's limitations, and with proper joint preparation and technique, I think they can meet many of the home/hobbiest needs. No need to laugh at them as not being "real welders".
 
/ Welding question.....HELP!!!!! #27  
Had some problems with my machine and it turned out the line voltage fluctuated quite a bit.Like 104 to 130 volts.We have old lines.You will also find if gun you hold when you weld has kinks in ithe line the weld is affected because of the change in wire speed.Even the industrial machines are affected this way.Duty cycle makes a difference.If you are welding on heavier material you will find the second pass is nicer because of the preheat of the first pass.The smaller machines have trouble on the heavier material because they can't put out the amperage.But you use what you have.
 
/ Welding question.....HELP!!!!! #28  
No need to laugh at them as not being "real welders".

Believe me....no one will be laughing if that implement breaks loose. It just scares the bejusus outta me every time I see one of these threads.
 
/ Welding question.....HELP!!!!! #29  
So here is a question: I have a Miller Vintage (200 amp, 60% duty cycle) and am currently running .035 wire. This thing can lay down some weld in a hurry and sometimes the welds don't turn out as well as I woudl like because I feel 'rushed' due to the speed of the welder. Particularly compared to arc where you have lots of time to concentrate on the puddle etc. I use the settings recommended for the wire/gas/material thickness posted inside the cover. Would going to a smaller wire slow things down and give me more time to concentrate on making a better weld?
 
/ Welding question.....HELP!!!!! #30  
Charlz, I have a Miller similar to yours, I have found .30 runs the best, at least for me.

No luck with the electrode speed adjustment?
 
/ Welding question.....HELP!!!!! #31  
This thing can lay down some weld in a hurry and sometimes the welds don't turn out as well as I woudl like because I feel 'rushed' due to the speed of the welder

any lack of penetration?:D:D
 
/ Welding question.....HELP!!!!! #32  
Charlz, I have a Miller similar to yours, I have found .30 runs the best, at least for me.

No luck with the electrode speed adjustment?

I have tinkered with that some, probably really need to take some notes as I weld and see what I like. I know some of the reccomended settings, like those for 5/16 material and I think at 1/8th are butter smooth. Most of the projects I weld there really isn't enough welding to spend a lot of time tinkering and my scrap cans don't have a large variety of material thickness to play with.
 
/ Welding question.....HELP!!!!! #33  
any lack of penetration?:D:D

Truthfully it varies... I like the "I am a guy with welding equipment, I am not a welder" quote I read on here somewhere. :D This welder puts out a lot of heat and prettiness is more a problem than penetration :eek:
 
/ Welding question.....HELP!!!!! #34  
One thing that will help slightly is to clean the mill scale off the tube with an abrasive means of your choice before welding.
 
/ Welding question.....HELP!!!!! #35  
Looks like the OP's hand wasn't steady. Use 2 hands. Preferably use a rest of some kind under your arm. Think about target shooting. You are far more stable with 2 hands and a rest than with the gun (MIG gun or firearm) held in one hand. If you shake sideways, you're welding on cold metal. Up and down; screwing up the wire feed rate. Maintain the correct stick-out.

Most smaller machines have "relative numbers" for voltage and wire speed. Mostly because it's expensive to control those variables to specific values. The settings from the chart on the welder are "starting points" Best settings for your welder may be a good bit different. Try having someone gradually change the wire speed as you weld a bead. Then compare the best speed to the chart. Pull the trigger and watch the wire feed. It should be smooth and consistent. If the wire speed varies the weld varies.

As for duty cycle, my machines weld fine 'till the overtemp sensor shuts 'em down. The smallest machine we have is 180 amps so it may not be a good comparison but Miller makes top of the line stuff so I wouldn't expect the weld quality to deteriorate as you approach max duty cycle.
 

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