Welding

   / Welding #71  
One of these days....someone is gonna fess up and say " My weld broke and killed my 17 year old son.".... but so far..someone ALWAYS say " I did it" and people continue to get hurt because they don't understand the importance of prep,sufficient penetration and multiple passes.

I COULD build a house using straight pins...but nails are better.

OK, so to weld square tubing with 3/16" wall together, how much power do you need in your world? Small Mig is capable of completely penetrating that wall i.e. making satisfactory weld. Use a stick with more power and you will burn right through it.
 
   / Welding #72  
3/16"? I'll run 1/8" 6013 or 6011 all day long and know it'll hold at 150 amps without touching the duty cycle.
I can also weld body panels on trucks with 1/16" 6013 at 40 amps.
Or 3/8 with 5/32 6011 at 250.....
 
   / Welding #74  
I knew a guy one time could weld the crack o dawn,[but you had to get it within a 1/16th inch].
 
   / Welding #75  
To quote IslandManMitch:
I use to say "I am a master manipulator of molten metal. I can weld anything from a broken heart to the crack of dawn. If I can step across it I can weld it. Give me a meat rod and I'll weld a mad grizzly's mouth shut."
 
   / Welding #76  
Last year I bought several 15 ft leaner deer stands on sale for the Hunt Club. They wanted $40 for a shooting rail for each stand.... half the cost of the WHOLE stand.


Pbbbttttt!!! I bought a bundle of ten 10 foot lengths of thin wall EMT conduit at Lowes and used my conduit bender and Lincoln Mig welder to fabricate the shooting rails. Then I covered the rails with polystyrene pipe insulation for cushioning. Turned out WAY better than the factory rails at a fraction of the cost.


Not to mention the practice I got welding thin stuff with .035 FCAW-S.



.
 
   / Welding #77  
I run a Miller 210 MIG with a spool gun. It's the cat's meow. I had a 110v Lincoln that I gave to my nephew. I showed him how to weld with it and he does pretty good work. The little Lincoln kicks butt and I'm amazed at how much you can do with it.
If you don't weld everyday and I don't anymore, then the MIGs are a good choice. Regardless what welder you use you still have to know what a good weld is. The reason why you hear about MIG welds failing is because MIGs are the choice of many new welders who don't know how to weld. It's NOT the equipment.
Stick has its place but for my money the MIG is quick and good. I'm not welding underwater or the pipeline to the North Pole, most people aren't but my welds are neat and hold up perfectly.
If you are starting and you have concerns about your welds then take them to a pro welder or a supplier with a pro welder who can let you know what you're welds are worth.
I wouldn't buy a cheap MIG. The transformers are wound with lower temperature copper and the mechanicals are so-so. Spend a little more and get the little Lincoln, you won't be disappointed. You can get away welding aluminum without a spool gun but you have to be willing to accept wire bunching up. Lincoln sells an inexpensive kit and liner to do this. (keep your gun line as straight as possible though). If you don't do it everyday then you'll be fine.
If you're welding 1/4" then go with the fluxed wire when using the little welders, you'll get better penetration. It's also better when it's windy out. One more thing, you shouldn't be welding 1018 with 100% argon, go with 75/25.
I've used most welding systems. They're all good IF you use them in their best application. Each piece of equipment has design criteria, I know, I design stuff or at least I used to.
Remember this:
You wouldn't eat with a pitch fork and you wouldn't pitch hay with a dinner fork. Each is designed for a specific application. So it goes with welders.

Rob
 
   / Welding #78  
Some of my welds don't look very good. I am thinking it is the amps and the fitment. I got a little sloppy.
Does anyone know if I can buy 1 " rod???? It takes a long time to fill the gap with 1/8 inch rod.
 
   / Welding #79  
Some of my welds don't look very good. I am thinking it is the amps and the fitment. I got a little sloppy.
Does anyone know if I can buy 1 " rod???? It takes a long time to fill the gap with 1/8 inch rod.

What are you welding that you are using 1/8" rod and wishing you had 1" rod????

I use 1/8" most or the time because it's good all around to have for odd jobs.

If I know I am going to be doing a lot of heavy welding on thicker material I'll buy some 5/32, but I havent had much luck with 5/32 on anything much under 1/4"
 
   / Welding #80  
J what in the world are you trying to weld that needs a 1 rod and what is your welding rigs rating? That size rod and you will need a power plant so supply the current. :eek:
 

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