dieselgeek said:
Awesome looking bike and pic. What happened exactly? looks like something coming apart, not just a fire?
I tune EFI on all kinds of drag and bonneville cars. Cool to see someone else into racing also has needs for tractor info like myself!
-scott
The way we build these engines is really the cause of the problem. The cylinder has a .150 wide fire ring machined onto the top of the cylinder, which stands about .040 tall off the top flat surface of the rest of the cylinder. The head has a corresponding groove in it, which I machine to a depth of about .036. This allows a .004 crush when you torque the head down. No head gasket. I dont' know whether its because of that or something else, but we have to re-tighten the head bolts about 3-4 times after heat cycling the engine, before they are really set. If you forget, or run out of time or whatever, and a head bolt is a bit loose, the fuel, in this case nitro methane, will seep between the head and the cylinder and light. At that point it becomes a blow torch and forces itself out the path of least resistance. In the picture you can see what looks like sparklers flying out of the engine. That's molten aluminum being blown out of the head by the force of the combustion process. Because of the nature of the fuel, the bike will keep running through the quarter mile if you let it. By then a small hole is pretty big.
On that particular pass, I didn't realize at first what had happened and thought the big flare up I saw was a flash photographer. The bike accelerates from 0 to 100mph in just over 2 seconds so there's a lot going on when you hit the throttle. It took about 2-3 seconds for me to realize what had happened and get off the throttle.
When its all said and done, all you can do is tow back to the pits, pick the aluminum off your leathers and re-build the engine. I've tried welding up the holes but never had much success. The weld never holds like the original billet does. Eventually you end up buying a new set of heads, which costs between 4 and 7k, depending on what you use. At those kind of prices, I do everything I can to preserve them.
We're working with some of the funny car guys right now, trying to come up with a copper seal to use as more or less a head gasket. We'll see. Failing that, I'll just add some juice to the diesel on the tractor, put on my helmet and take a spin around the pasture.
