whitetiger said:
[ quote)Take the TW series tractors ,105-197hp ,Same engine just turbo and intercooler differences,
All TW series engines are not the same, severial major differences in them like valves, heads, pistons, rods, crank shaft, flywheel, injectors, intake manifold, exhaust manifold to name a few.[/QUOTE]
...Dont forget the most important thing: the intercooler !!!
removing an intercooler from allmost any high horsepowered engine, will result in too high exhaust gas temperatures and molten pistons !
Intercoolers are a 3 times more efficient way to prevent piston meltdowns than oil jets. According to Deutz factory test data in the early days of turbo-ing, the 60's, a 100ーC drop in intake air temperature would roughly cause a 300ーC drop in exhaust gas temperature.
I screwed the pump on our 5245 Zetor open a bit, to get close to 57 hp as we were disappointed by it, compared to its predecessor the 4712 with 53 PTO hp (instead of 45 crank)
Mostly, if a 4 cylinder engine is built with the same basic parts as a 3 cylinder, you dont have to worry for the crankshaft of the 3 cylinder as it has the same crank diameters.
A cousin in Canada was tuning his Dodge diesel, it was stock 200 hp but he got 260 hp at 0.8 bar charge. He said he was told that on a non intercooled engine, as a rule of thumb 0.8 bar charge was the maximum to stay within the safe limits of exhaust gas temperature, to keep away from the danger zone where aluminium pistons may melt.
I know of a guy who has his stock 80 hp Zetor 8045 turbo'd and is now doing 140 PTO hp at 800 degrees exhaust gas temperature, he claims... I dont say its impossible, as this Zetor 4 cylinder engine is about the same chunk of steel as a JD 404 6 cylinder engine, but i have my doubts about his story....
