best way to cut 16ga metal and 1 inch tubing

/ best way to cut 16ga metal and 1 inch tubing #1  

acs55812

Silver Member
Joined
Jul 7, 2004
Messages
145
Location
Duluth, MN
Tractor
4100/410
I need to cut 6 inches off the bottom of a tractor cab that is made with 1 inch square tubing for the frame, and (this is a guess) 16 gauge metal.

The weapons at hand are sawzall, and 4 inch grinder. A torch could be borrowed but I prefer not to do that.

For those that work more with metal fabrication---suggestions?

I have a welder so putting the frame back together won't be a problem===just the cutting part is.
 
/ best way to cut 16ga metal and 1 inch tubing #2  
Put a cut off wheel on the 4" grinder. It will cut through it like butter.
 
/ best way to cut 16ga metal and 1 inch tubing #3  
Ditto to Whistlepig! Protect other surfaces, vinyl, paint etc from the spark 'shower'....~S
 
/ best way to cut 16ga metal and 1 inch tubing #6  
I have been using the Dewalt brand of cutoff wheels, they have been working well, and lasting a long time. Mark it hold the grinder square, and it will knife thru it pronto!
James K0UA
 
/ best way to cut 16ga metal and 1 inch tubing #7  
/ best way to cut 16ga metal and 1 inch tubing #9  
If you can clamp a strip of metal to the cab to guide the cutoff wheel, you'll be able to make a cut that will look like it was sheared after you clean it up a tad. I saw a friend do that when he cut through a big I beam. It was truly amazing just how even and square his cuts came out. Made a very nice job. Don't try to cut full depth all at once, sort of go back and forth a bit grinding a "guide slot" that will help keep the grinding wheel from going off on an angle.
 
/ best way to cut 16ga metal and 1 inch tubing #10  
I just got done cutting a bunch of 18 ga. I had a couple of cheap cutoff blades for my skillsaw and they cut well unfortunatly they didn't last long enough. I was able to finish up the job with one of my old aluminum cutting blades for the skillsaw. If it had been a new blade(like in not missing half the carbides) it would have cut quick, but even as is, it made really nice cuts, just slow. I have better luck making straight cuts with a skill saw than I do with a grinder, even using a straight edge like Mace suggested. I clamp it down for the skilsaw as well.

Rick
 
/ best way to cut 16ga metal and 1 inch tubing #11  
Crisp, easy, precise, and clean with a cut off wheel. Cuts through steel like butter. I'm from the old school. I can, if so required, do bypass surgery with a cold chisel and a hammer. Do the cut off wheel thingy and be happy.
 
/ best way to cut 16ga metal and 1 inch tubing #12  
I have over 20 years experience doing sheetmetal work (I still learn something new everyday) and for your project the cutoff wheel as whistlepig suggests is by far the best way to accomplish this task. Besure to wear your hearing and eye protection. Watch where the sparks go because it would be hard for Santa to bring you a new shop for Christmas.
 
/ best way to cut 16ga metal and 1 inch tubing
  • Thread Starter
#13  
Thanks for the replies everyone, I will be stopping by Acme Tool today and getting a couple thin (.045?) wheels and will use 1 X4 or 2 X 4 clamped on as a guide----even with lots of airflow underneath--and using the cab held on the tractor with ratchet straps---it has become CLEAR to me that ANY cab is better than not cab.
 
/ best way to cut 16ga metal and 1 inch tubing #14  
Thanks for the replies everyone, I will be stopping by Acme Tool today and getting a couple thin (.045?) wheels and will use 1 X4 or 2 X 4 clamped on as a guide----even with lots of airflow underneath--and using the cab held on the tractor with ratchet straps---it has become CLEAR to me that ANY cab is better than not cab.

Angle grinder with cutoff wheels will do the job. Just be sure to keep the shield installed on the grinder (it's removable and adjustable). I've had cutoff blades come apart and that shield saved me a trip to the ER or worse.
 
/ best way to cut 16ga metal and 1 inch tubing #15  
Thanks for the replies everyone, I will be stopping by Acme Tool today and getting a couple thin (.045?) wheels and will use 1 X4 or 2 X 4 clamped on as a guide----even with lots of airflow underneath--and using the cab held on the tractor with ratchet straps---it has become CLEAR to me that ANY cab is better than not cab.

Acme tool? I thought only Wiley Coyote shopped there!:laughing:

My first choice would be the cut-off disc as well. If space doesn't allow it then a metal blade in a sawzall.
 
/ best way to cut 16ga metal and 1 inch tubing #16  
i try not to make any sparks until i check for sure that the hose has water pressure in it.:thumbsup:

it's hard on the system (heart) trying to round up a hose, nozzle etc as the flames are licking at your equipment/building/forest.
 
/ best way to cut 16ga metal and 1 inch tubing #17  
I must be old fashioned but I would use a hacksaw. Should cut easy.
 
/ best way to cut 16ga metal and 1 inch tubing #18  
I would use my new Plasma cutter but it wasn't listed in the choices.
 

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