I have used these guns a couple of times now too, but I found that I had to set the regulator to 35 to 40 psi to get the gun to work properly. Not sure why they are called HVLP. :confused2:
Like many things in the refinishing industry, the name and the wording are confusing.
The low pressure aspect is at the output of the air cap. A professional HVLP gun will put out about 10-12 psi at the cap, with 30-50 psi going into the gun
Most HVLP guns do a very poor job of atomizing the paint if you do not run them at high input pressures. If you don't atomize the paint, it generally won't lay out real flat, and you can have problems like solvent popping with automotive finishes.
It's not an airless. They still can make lots of over spray at those pressures, due to the volume of material transferred, forget the no over spray myth. The best way to reduce over spray is to learn to apply paint on the item your painting, and not the air. This means finding the correct distance, learning to control the trigger, and aiming properly. With practice, your transfer rate will increase.
A good rule of thumb when determining the best pressure for a given gun is: With material in the gun, open the fan control all the way and spray the gun into the air. While spraying, increase the pressure until you see the spray pattern, (we call it the fan), go from a nice oval to a distorted shape, decrease the pressure until it goes back to a nice oval. Note the pressure at that point. This is usually the pressure that will give you the best atomization with that gun, which will usually result in the nicest paint job.
Gravity feed HVLP guns are designed for applying high solids automotive materials. If you are spraying other products, you can actually use a traditional spray gun, make less over spray, and do a great job.