Well, did some more troubleshooting. Seems things may be getting worse. And I am thinking this can all be traced back to a faulty transformer. The transformer is putting out 32vac at idle. With the unit running, it drops to a more reasonable 26v.
Here is what the T-stat looks like
With the base module popped off, this is what we look like
And here is the voltage reading on the Y1 terminal of the control board in the furnace
And here is the voltage of Y1 coming off the t-stat. The yellow wire goes ONLY to the t-stat and is hooked to nothing else
And here is the same reading, only with the base module pulled out as pictured in pic 2. This leaves all the wiring attached. So this confirms there is no shorted wires. There are no wires at all in the base module or t-stat that are separated. Only circuitry
Now here is why I think things seem to be getting worse. The whole issue started with the Bard DSH pump circulating my hot water......would continue to cycle. Its method of operation is simple. Its plugged into a 120v source. Gets a 24v and common from the heatpump to power its circuitry. And a third low voltage wire, spliced into Y1 off t-stat as per bards instructions. Anytime Y1 is energized, it circulates water through the DSH, and moniters temps. If more than 2 degrees, it keeps running. If no, it shuts off for 10 minutes and tries again.
So, it is ONLY supposed to run if Y1 is energized. It seems to think Y1 is always energized because it cycles on and off every 10 min, wasting energy, and cooling off my hot water. So hopefully everyone has a clear understanding of how this unit is supposed to work, and what its doing wrong.
Now the bad. I was informed that this furnace has an "A" terminal for accessories such as this. So I unspliced from Y1 and hooked this circulating pump direct to it. Since it isnt being falsely energized by the t-stat. Well, bad news, it continues to cycle every 10 min. And measuring voltage on the bard unit, where the t-stat wire is supposed to signal it, is now showing 18v. And its not coming from the A terminal at the furnace either. Simply with control voltage present at the bard unit, and NO signal wire even hooked to it, it cycles every 10 minutes.
Here is the bard. Furnace is running. Currently measuring 28v being supplied to the bard, and getting 15v on the t-stat terminal. Causing it to cycle even with the t-stat wire unhooked.
So I am thinking that maybe the 32v coming out of the transformer toasted something?? In both the bard and t-stat?