Picked up half a megawatt worth of Caterpillar power, think I'll make a PTO generator

   / Picked up half a megawatt worth of Caterpillar power, think I'll make a PTO generator #141  
You could chart a new course in your project and do like GM did with the Cadilac so many years ago. Use the engine, controlled by a computer and cut back unused cylinders.
 
   / Picked up half a megawatt worth of Caterpillar power, think I'll make a PTO generator
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#142  
You could chart a new course in your project and do like GM did with the Cadilac so many years ago. Use the engine, controlled by a computer and cut back unused cylinders.

I don't know how many times I can change course before everyone loses faith in me. But I want to get input on just one more idea...

I have a 1991 Jeep Cherokee/ XJ, wrecked. I bought it for parts to build an offroad buggy later on down the road (low priority project, probably would never get around to it anyway). The jeep has a 4.0L inline 6cyl and 4sp automatic transmission. I previously had not considered using it, or anything with an auto tranny, because I thought that the fluid coupling of the torque converter would introduce some mininal amount of slip in each gear, depending on load (which would make it impossible to "lock in" at 60Hz). I had a talk earlier this evening with a mechanic friend of mine and he said that's not the case. He said once you get past the stall RPM of the torque converter, the engine can be considered directly coupled to the transmission. And even if there were some slip (which would indicate transmission problems), if using the cruise control, it should adjust engine RPMs to maintain constant output of the transmission tailshaft.

So now I'm thinking it might make some sense to open up the rear hatch, pull the rear seats out, and shove an 1800lb generator head in there. I could disconnect the driveshaft from the rear diff, cut a hole in the floor, and bring the driveshaft up and couple it to the generator head.

I would have a "Jeeperator" capable of >100kW in short bursts, already sitting on 4 wheels and with the minor addition of a jeep tow hitch (as seen on every 3rd motor home on the freeway) it could be a trailered unit. It should have decent fuel consumption since it will probably stay in 4th gear at 1350 engine RPM most of the time, and downshift as needed, all the way to 1st gear @ 5040 RPM.
 

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   / Picked up half a megawatt worth of Caterpillar power, think I'll make a PTO generator #143  
Your driveshaft angles will be way to steep, won't they?
 
   / Picked up half a megawatt worth of Caterpillar power, think I'll make a PTO generator #144  
Your driveshaft angles will be way to steep, won't they?
they would be, for long life!. there was a chart somewhere that showed driveshaft angles vs. life. with the angle needed here, he's better off using a flat cogged belt. multiple driveshaft's, each at a 10Deg. angle could be used, each supported by a pillow block bearing, but you may need 5 of them!.. each one bringing the shaft up 10 Deg. until it connects to the head..
 
   / Picked up half a megawatt worth of Caterpillar power, think I'll make a PTO generator #145  
Put the Jeep into 4wd to move it into place and just disengage 4wd when you are running the generator. I like this idea. But, will the rear suspension handle the weight? probably not...
 
   / Picked up half a megawatt worth of Caterpillar power, think I'll make a PTO generator #146  
Put the Jeep into 4wd to move it into place and just disengage 4wd when you are running the generator. I like this idea. But, will the rear suspension handle the weight? probably not...

If the weight is an issue he could just fab up a solid mount for the rear axle. No need for suspension for moving that type of 'unit' around a property.

Rob
 
   / Picked up half a megawatt worth of Caterpillar power, think I'll make a PTO generator #147  
or just get the heaviest springs you can find for it.
 
   / Picked up half a megawatt worth of Caterpillar power, think I'll make a PTO generator #148  
At the rate this thread is going, I'm thinking about 2 more course changes before settling on an 1800 RPM direct drive diesel engine.
 
   / Picked up half a megawatt worth of Caterpillar power, think I'll make a PTO generator #149  
I think a fix for using the Jeep is make a solid frame for the head unit that will securely support it, and be boltable to a flat surface, cut out the bed of the Jeep to accommodate that frame, and add any necessary lifts to raise the height of the Jeep so the gen head/frame will not hit the rear axle, keeping in mind a low angle on the universal joints is needed..
 
   / Picked up half a megawatt worth of Caterpillar power, think I'll make a PTO generator #150  
I hate to pee on the campfire, but how about sell the generators to a utility company or a small country, scrap the cars and buy a propane powered automatic switch over whole house unit?
 

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