Well, another 50 hours or so on the machine. Situation seems "normal". I do have the fluid spraying sound, and I curse myself for not taking a video right after the filter housing was done. I don't THINK it was there, but I honestly cannot remember for sure. Darn it! Machine is 99% smooth (compared to 100% after the filter housing was just done). The 1%, when I first start the machine, if I move the FEL in the first 30 sec or so, I can get it to jump. After that, no more. However, it's still very warm here, and the issue absolutely gets worse in the cold, so we'll see what the next few months bring.
Eric, I'm not sure there's a new redesigned suction side hydro-filter assembly. I think it's just a new part...as in never used before...but possibly without some unknown defect.
That's my understanding as well. It's just a "new filter housing" not a new part number/redesigned part. If you're having trouble getting them, that's normal, it was backordered for a long time when I got mine, which said to me and the dealer "known issue" and that they are changing out a lot of filter housings unexpectedly. Not really a wear out part, with a fleet of NX's out there, you would only need a few in stock normally for people like Eric who find a way to get a stick/tree in that area and bend/break things.

But if you run a bad batch of them, well.. Now your replacing 100's/1000's.
I'm really not sure what to make of it. I'm not sending it back to the dealer, the machine is working fine, I'd never even look for the problem if I hadn't had it so bad before. I still have years of warranty left, so I'm going to let it ride for now. I still have the clear suction side hose installed, so I can watch it and see if I start to get foam/coffee in there. Right now I just see an occasional bubble right at start up and then they generally disappear and settle out to give me pure "whiskey" in the line.
Really curious to see what happens with yours Eric (unless I missed it), your machine has it bad from the videos you shared, so I'll be really curious to see what you think after it's fixed. For me it was like a new tractor, smoother, no jumps, and honestly, a bit more powerful (because I was getting all the HP to the pumps instead of making coffee with HP).
Wish Kioti would issue a TSB that we could reference with this issue. They obviously know there's a problem (hence their instance in changing the housing before doing a pump replacement), so... Why no TSB?