Completely homemade excavator

   / Completely homemade excavator #11  
Impressive work! I looked back and saw your previous backhoe project which is awesome. Curious about your turntable arrangement. Are you planning to build or purchase a hydraulic rotary joint? What is your rotational bearing arrangement?
 
   / Completely homemade excavator #12  
Curious about your turntable arrangement. Are you planning to build or purchase a hydraulic rotary joint? What is your rotational bearing arrangement?

It is kind of tradition to tell the new kid on the construction site that operates an excavator for the first time, that he has to keep count of the revolutions he makes in either direction, to prevent the hoses from getting tangled up...
 
   / Completely homemade excavator
  • Thread Starter
#13  
Main specifications:

Hydraulic force of a 3 ton excavator (4900lbs bucket pullout force)
About the weight of a 2 ton excavator
3 ton (12 '' wide) excavator track so that it sinks less when the ground is soft
Yanmar 15HP 2 cylinder diesel engine It had no cooling system. Autumn having arrived and the heat gone, I sacrificed a fan propeller that was in the garage, (ordering one would have been too long and too expensive) to make a support which incorporates a deflector to force the air to pass in the Civic aluminum radiator. Radiator and exhaust mounted on rubber, Insulated exhaust part to reduce heat under the hood.
.

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Travel speed of 4 km / h + auxiliary circuit which adds 2 km / h by the simple press of a button on the valve arm So 6 km / h maximum (small company excavators are limited to 4 km / h)
Low floor (only 3 "above the tracks) unlike commercial excavators which have a platform of approximately 12" below the floor. The main and essential advantage is being able to reduce the height of the driving position and the roof so that it can enter standard residential garages (door 7ft high). The arm remains as high as a commercial excavator in order to have a good reach (just lower it to enter) The major disadvantage of the construction is having less space to dispose of all the mechanical elements and hydraulic. The rear cover is therefore a little bigger. You can embark on the excavator from both sides without having to climb an intermediate "step".
The calculations were correct, maybe too much, I put a plate of UHMW between the central rotation chain and the tracks so that the tracks didn't go up from the sand directly on the chain.
The chassis turns easily by only one hand despite all the weight in addition to the chain and the hydro motor to turn.


Rubber seals around the turntable to prevent debris from getting under the turntable and keep more grease underneath. Rubber donut at the top and bottom of the centerline to protect the hoses.





Center rotation of 420 degrees, turns 210 degrees left and 210 degrees right thanks to a movable blocker (if I had put a fixed blocker the maximum would have been 360 of course)
A fitting that allows the continuous hydraulic 8-channel rotation was extremely crazy expensive and not available in the used. So I made the rotation system so that the 8 hoses passed through the central axis, in addition to having one swivle connection per hose. This allows full rotation without compromising the durability of the Hoses.

I calculate the location of the center axis to balance the weight of the excavator arm. The rear bumper is filled with steel and there are fasteners to add the steel plates under the winch.

Boom rotate 50 degrees to the right and 50 degrees to the left.
















 
   / Completely homemade excavator
  • Thread Starter
#14  





































12.7GPM main pump, 6.3GPM auxiliary pump
The flow rate of the main pump is adjustable from 0 to 100% regardless of the engine speed. With the size of the cylinders, around 6GPM will be a good shoveling speed. The total (19GPM) will be used only for movement on a good surface. The 6.3GPM can also be used to drive an independent accessory (eg auger, brush cutter) while the 12.7GPM will remain fully available for the movement and activations of all cylinders.
2800lbs push (pull) force at approximately 2.5km / h. (3000PSI)
 
   / Completely homemade excavator
  • Thread Starter
#15  
Part of the hydraulic pipes and fittings



 
   / Completely homemade excavator #16  
Well congratulations. You have reached a new level of crazy, IMO

...And I like it:thumbsup:

Of course the big question is always "Why?" Was it for fun? Did a load of steel tubing fall off a truck in front of your house? Because unless you need something custom that cannot be found commercially, it is almost never cost-effective to roll your own. So I ask - What was your reason?
 
   / Completely homemade excavator #17  
This is incredible... or maybe a better word, unbelievable! Looking forward to following this thread.
 
   / Completely homemade excavator
  • Thread Starter
#18  
Well congratulations. You have reached a new level of crazy, IMO

...And I like it:thumbsup:

Of course the big question is always "Why?" Was it for fun? Did a load of steel tubing fall off a truck in front of your house? Because unless you need something custom that cannot be found commercially, it is almost never cost-effective to roll your own. So I ask - What was your reason?



Interesting question:
The excavator will be cheap for me if I don't pay myself a salary ... I bought raw material and standard industrial parts that were relatively cheap because they were produced in high volume. Other than the tracks, I didn't buy any excavator parts, which are almost all overpriced, a spare parts excavator costs several times more than a full excavator.

And then the parts of my excavator will not be expensive to replace.

I only contracted out the cutting (I did the drawings myself) of ten CNC plasma parts for the entire project. Someone who had parts of the project fabricated, machined, cut out in a workshop at $ 80 an hour, the bill would have gone up quickly.

So for me the excavator costs less than a used excavator in good working order. Probably the equivalent of an old excavator that is inoperative or in need of restoration or has been fired without the cost of restoration, but an excavator in need of restoration requires that certain parts be replaced by excessively expensive original parts, some major parts cost more than the market value of the excavator.

Small commercial excavators of this size are mass-produced in an automated, cast-part, and non-hand-sculpted manner one by one. Equipment and parts purchased under contract very large volume. To succeed in having a sale price around $ 45,000 cd and give a guarantee
The first commercial prototype (built by a large team of different specialists) should cost more around 1 million without guarantee absorbed by the thousands of copies sold afterwards.

I'm going to buy only 2 mini parts for my diesel engine (the only used component on my excavator is the Yanmar engine) and they are outrageously expensive for their sizes, that's what scares me about restorations. The future will tell me if it would not have been better to install an affordable new gasoline engine instead of a used diesel engine.


In addition to having some particular specifications almost essential for me:

Low floor that reduces the overall height and fits into a residential garage (7 feet) (I have to store it in 3 different places in standard garages)

Tracks larger in relation to its weight to sink less on wet ground, easier to get out of a hole with the help of the hydraulic arm, but the disadvantage is that it will be less stable (it will move more easily when there is restriction on the bucket)

Adjustable angle scraper

Travel speed of 6 km / h (small commercial excavators = 4 km / h)

Transportable on the road without the need for a large capacity trailer and a large capacity truck!
I don't have the space to put a big trailer on my lot and I don't want to buy myself a big truck to haul it 2-3 times a year.

Commercial excavator with the same reach as mine and the same hydraulic power weighs 6000lbs plus a heavy-duty trailer around 1500lbs so 7500lbs to tow.
My excavator approximately 3500lbs plus axles and therefore pole less than 4000lbs to tow.

In addition to the money saved by self-construction (so well valued) which would not be huge if we added value to the time invested. There is the challenge and the satisfaction, I have very little satisfaction in buying a vehicle already built, which is easy for all people who have money or credit unlike designing a built vehicle with technical feature and a unique look.
 
   / Completely homemade excavator #19  
Very cool. A lot of times the best reason to go custom is that you need something not commercially made. That appears to be there case here.

And ALL spare parts are always very expensive. Being in industry myself (though not heavy equipment) I know all the work and cost that goes into creating, instructions, packaging, inventory, shipping etc. for spare parts, plus they tend to be much lower volume than the complete product. So they are expensive... The smaller the overall volume, the worse it will be.
 
   / Completely homemade excavator #20  
I’m not sure how well the extra reach and hydraulic power is going to work out. You need the weight for counter balance. The commercial excavators already have more hydraulic muscle than they can use. Adding more wouldn’t help.
 

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