DavesTractor
Elite Member
The shaft must be the designed weak link. It is not hardened or it wasn't hardened since it was broached. The direction of the twist was in the reverse direction; which means it sheared with forces in the reverse. I was expecting the opposite, like taking to much torsion going into a gravel pile or ramming something.
The splines did not shatter as a hardened piece would, but rather they twisted right along with the core metal. An engineer would have probably deliberatly made this piece weaker since it is the cheapest piece to replace. the only time I could imagine the front wheels took extra force was getting gravel from a creek and punching it in reverse as I coming fast at a hidden root ball (I hit it anyway).
The typical situation where we see damaged front drive parts, like ring gears, pinion, axle shaft or front drive line issues is when backing up. I think folks will go down a creek bank and scoop a big load of gravel, and then back up the bank. All the weight is on the front axle, the rear tires are probably still touching earth, but they aren't helping propel the unit. Then if you get a little carried away you are asking more of the front axle than it is designed to handle. The rear ring gear/pinion and axles are quite large on most tractors. In theory, the front axle is just an assist. When it all the sudden is doing all the work, you can break parts. The other task we see that breaks tractors is people pushing trees over. They push with the front loader as they lift as they move forward. The front axle gets incredible traction, the rear axle is almost in the air and if the tree does not move and the operator does not back off, then the tractor either stalls, the clutch slips or something breaks. No other options because the traction is so good the front tires won't spin.
Tractors can be broke, and if we understand the dynamics of what is happening we can be a little more aware of when we might be putting undue strain on things.
As for your theory on the shaft being the "fuse", that might be the case. It would be a good idea to allow for some relatively easy to replace and relatively cheap part to be the weak link.