422 vaporlock

   / 422 vaporlock #61  
Just to share my "vapor locking" issues as well. I had a few hours on my PT-180 before anything happened then I started to get the 25-30 min run-time problem. I could see an empty filter and bubbling in the line prior to the filter. I checked hose routings, cap venting, filter, and finally found some crud in the tank (in the elbow). Cleaned the tank, had about 8 more reliable hours then started having the same issues... Checked the tank again and low and behold more crud!?! I then did a quick cleaning thinking I just missed something last time. About another 5 to 10 hrs later and again issues!!! /forums/images/graemlins/mad.gif

Now, I rip out the tank and take a serious look around... Hardly visible at first, I notice that the inside of the tank has several spots of a milky white substance (nearly the same color as the tank) stuck on the sides. I used a coat hanger with a paper shop towel on the end to rub these areas and they would drop off. It seemed like a melted plastic maybe a sealant of some kind for the openings, they stuck like a melted wax to the sides kind of tight at first and then they would pop off and they were brittle once off the sides. I "scrubbed" off all the pieces then power-washed the inside. I didn't want to have to take the tank off any more for this!!!.

It's now about 11 hours later and it has been running great since. /forums/images/graemlins/laugh.gif Actually, the engine had a slightly different sound after this thorough cleaning. I wouldn't say it ran poor before (when it wasn't dying) but it does sound slightly better now. It must of always been slightly restricted and as the crud broke off or shifted into worse positions then the stutering and/or vapor-lock would appear.

This may not be your problem but I would look at the inside of the tank real close the next time your low on fuel. From the number of people reporting this issue, on this relatively small forum, PT needs to update their QC with regards to their fuel tanks!

Bill

P.S. I took pictures of all the pieces I got out on the third cleaning. I'll post when I get time. It was AMAZING how much was in there!
 
   / 422 vaporlock #62  
I had the same issue on my PT 422 with the 48" bush hog and in a recent post noted that the fuel line had been routed through two hydraulic lines and by the time I found this situation- the unit would not start the fuel line had been completely pinched off. No problems since- well.... that is except for the broken frame thing that happened today. /forums/images/graemlins/confused.gif
 
   / 422 vaporlock #63  
Must have deleted the picture with ALL the crud but this one shows the larger pieces I had gotten out... /forums/images/graemlins/blush.gif
 

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   / 422 vaporlock #64  
Wow, I got similar crud out of my 422's tank soon after I purchased it in 1999. Mine didn't have the nickel though. Must be a rebate special offer.

I did recently find some trash behind the fuel shutoff solenoid on the carburetor that was causing what I thought might have been vapor lock. The machine would run fine for a little while after it was started cold and then would starve for fuel after running for a bit.
 
   / 422 vaporlock #65  
<font color="blue"> Must be a rebate special offer. </font>

/forums/images/graemlins/grin.gif /forums/images/graemlins/laugh.gif /forums/images/graemlins/grin.gif /forums/images/graemlins/laugh.gif /forums/images/graemlins/grin.gif
 

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