the key that was worn on mine was in the gearbox but it is not necessary to actually open it up to replace it. I removed the left and right augers from the shaft than slid the shaft out of the gearbox. The worn key will be in the shaft where the gearbox was. There is actually a hollow hub that the bearings and gears ride on...the shaft fits into that. Now there is another key that holds the gear to the hub but in my case that was not worn, I would check it though you will be able to tell if there is any "slop". Take a look in jdparts.com, the diagrams are pretty good showing the keys and such.
I am of the opinion that the keys wear due to the hammering these things take from the driveline(accel decel 4x times a revolution). The only real cure would to correct that. Just for kicks do a search on ebay for "deere 47" you'll find some listings for the earlier style 47 blowers-in the pictures you'll see the different style hitch these use. Notice how they use parrallel links to keep the blower (and impeller shaft) horizontal at all times. this keeps the driveline angles the same at both ends of the short shaft eliminating the accel decel hammering...this is not the case with the new style quick hitch...so much for the "improvement" I myself will be investigating the possibility of using a constant velocity joint at the machine end of the driveshaft or alternativly fabricating a new hitch that functions like the old style. My machine is quiet now but it is only a matter of time before the keys wear again. I don't believe JD will be adressing this any time soon as that would require them to admit they made a blatent design error.
All that being said I am still very happy with it overall and would not trade it for one of those belt drive arrangements. Like you I am a bit over the top when it comes to making things right.
I am of the opinion that the keys wear due to the hammering these things take from the driveline(accel decel 4x times a revolution). The only real cure would to correct that. Just for kicks do a search on ebay for "deere 47" you'll find some listings for the earlier style 47 blowers-in the pictures you'll see the different style hitch these use. Notice how they use parrallel links to keep the blower (and impeller shaft) horizontal at all times. this keeps the driveline angles the same at both ends of the short shaft eliminating the accel decel hammering...this is not the case with the new style quick hitch...so much for the "improvement" I myself will be investigating the possibility of using a constant velocity joint at the machine end of the driveshaft or alternativly fabricating a new hitch that functions like the old style. My machine is quiet now but it is only a matter of time before the keys wear again. I don't believe JD will be adressing this any time soon as that would require them to admit they made a blatent design error.
All that being said I am still very happy with it overall and would not trade it for one of those belt drive arrangements. Like you I am a bit over the top when it comes to making things right.