A favor to your angle grinder

   / A favor to your angle grinder #11  
Before buying a plasma cutter I used my grinders for almost all cutting I had to do. I realized the gear grease issue on my last two Dewalt grinders. Despite keeping grease on the bevel gears I replaced a couple of the right angle gear drives and noticed the last DW OEM drive was stamped "China". With little confidence in their quality, I bought one Skil and one B&D angle grinder. To my surprise, I can't tell any difference in power or longevity when I compare one of these cheapies to a $50-$60 Dewalt or Milwaukee 6-7 amp model. It's hard to track real time use but I swear the Skil lasted longer than any angle grinder I've owned. I watch ads and I paid about $20 each for both +/- 6 amp models. I decided that I am getting 2-3 times the value by getting the small Skil or B&D versions. I really like my Dewalt 10 amp because when I need a deep cutting depth in a tight area, I can put 6" cutting wheels on it and it has the grunt to use them where any of the lower amp models don't like it at all. My take here is this, if you need a small ( lower amp) 4 1/2" grinder for most normal uses, save your money on a DW, Bosch ( mine is on the shelf waiting for new brushes right now) or Milwaukee and try out one of the cheapies I mentioned.
Canadian Tire has the 5amp 4.5" grinders on sale for $29.95 occasionally. 3 year warranty can't go wrong really. I too keep a cut off wheel, grinding wheel, flap disc, wire brush and have 2 dedicated to aluminum.

Have the rigid 15amp 7" for real grinding. Wow what a difference Sent from my iPhone 5s 64Gb using TractorByNet
 
   / A favor to your angle grinder #12  
I opened my harbor freight grinder this morning.. all the gears were dry as a bone.. I spread the "yak fat" in the housing over them. Hopefully they will last a lot longer with some lube.
 
   / A favor to your angle grinder #13  
How tight are the covers on the gear heads? Would it help to mix a little gear oil with the grease to make it runny enough to flow back to the gears after settling or would it just leak out?
 
   / A favor to your angle grinder #14  
How tight are the covers on the gear heads? Would it help to mix a little gear oil with the grease to make it runny enough to flow back to the gears after settling or would it just leak out?

They seemed pretty tight, But there is no gasket.. I guess you could maybe put some "form a gasket" on fill it up and let it set for 24 hours before use?
 
   / A favor to your angle grinder #15  
How tight are the covers on the gear heads? Would it help to mix a little gear oil with the grease to make it runny enough to flow back to the gears after settling or would it just leak out?

you can also drill and tap the cover/housing for a grease fitting.
 
   / A favor to your angle grinder #16  
I would drill and tap for a fitting before I would use oil.

I actually thought about drilling and tapping, but the heads are pretty thin material and I didnt see a good place to put one. Besides, its only 4 little screws to repack.

As to not using the oil, I do not think there is a seal between the pinion and motor. And I dont want an oily mess inside the motor.
 
   / A favor to your angle grinder
  • Thread Starter
#17  
Nothing against projects, of course :D

But considering how nobody seems to have problems with angle grinder gearboxes, redistributing the grease every couple years would make most grinders and their users happy. Nice to have a tool sound like new again but I'd caution against a modification that could sling grease out the axle.
 
   / A favor to your angle grinder #18  
I've done that to all of mine, and at work they'd bring me any new grinders for treatment before issuing them out. I'd scrape out all the cosmoline shipping grease and give it some good moly grease and maybe a half teaspoon of Power Punch (or STP). Not enough to make it runny, but it gave it a bit of stickiness and it would move around a bit more when warm. There might be a little bit of seepage at the seam, but if you blow them out and give them a wipe periodically it's not a big problem.
 
   / A favor to your angle grinder #19  
I have added corn header grease many times, it is a semi fluid grease, and will flow some so if the grinder sets on it side, it will slowly flow,

there is a number of companies that make it, John Deere is the label I use,
 
   / A favor to your angle grinder #20  
Good ideas. I have a 20 year old 4" BD "pro" and a top of the line 4.5" Milwaukee. The BD is stronger and can run longer, working harder. After just a few minutes the Milwaukee is HOT, then quickly too hot to hold. Junk, pure EXPENSIVE junk.
 

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