Anyone have experiences with Timber Block homes?

   / Anyone have experiences with Timber Block homes? #11  
I did not see any wall details on the link the OP provided. What I did see, seemed to be wood applied to the SIP. If that is true, don't run away from those homes, get in fast car and drive away as fast as you can go.

Where to go you ask? Go to Building Science Corporation | Consulting & Architecture and start reading. Buy Joe Lstiburek's building guide that is specific for your climate, Builder's Guides | Building Science Corporation. Looks like they are mostly on PDF now. The books have very specific building details for foundation, roof, walls, etc for specific climates.

Look at the wall details for a drain plane or rain screen. The OP's link does not seem to have a drain plane between the SIP and wood. That is just asking for trouble.

I used Lstiburek's guide for our climate when I designed and specified details for your house.

I spent years looking at different building materials and details from log homes, log kit timber homes, modular, ICF, stick built, rock, rammed earth, multisided homes, steel, etc. What made the most building and money sense was to just stick build with the correct details. We have 2x6 walls for extra insulation, with 1-2" rigid insulation, simple batt insulation in the walls, with blown insulation in the attic. I think the attic is R40. Our house is brick and we have no problem what so ever with air leaks from the wall. None. Lstibureks wall design that we used, from the inside out, is as follows:
  • Drywall
  • 2x6 wood studs with batt insulation
  • OSB wood sheathing
  • 20/4# building paper. Forgot which but it is in the plans.
  • 1 or 2 inch rigid insulation with the seems taped. Forgot if thickness and would have to check the plans.
  • Air gap
  • Brick.

One of the key deails is the air gap. Bricks can, and almost certainly will, leak water from the outside to the inside brick face. The air gap prevents any water from touching the structure of the house and the water will drain down the interior of the brick wall. There should be weep holes in the brick to allow any water to get out. In our case, we have large roof overhangs to allow sunlight to enter the house for passive solar heat gain in the winter but the overhang shades the windows in the summer preventing heat gain. The other added benefit for the large overhangs is rain water can't get to the wall.

In the OP's link, where does the rain go when it gets behind the pretty wood exterior? That is the key question. An answer of the house wrap will protect the SIP would make me get a speeding ticket as I drove away.

When we were working on the details of the house back in 2005, I read the manufacturer installation requirements and warranty information for some of the house wrap brands. I was NOT impressed. What I was reading stated that the material was a vapor barrier and was not going protect against water getting into the structure. Furthermore, the warranty was all about how the material had to be installed and it was obvious the warranty was worth less than the PDF file containing the warranty. The installations I had seen as I passed by houses on construction would not have met the warranty requirements, and frankly, some of the installations defied what should be common sense. More than a decade has passed since I read up on house wraps so maybe things have improved.

Since I am yacking about walls, I remember the plastic like "stucco" that was applied to houses a few decades back. That crap really mess up some homes and led to some very expensive repairs. I know of two homes in expensive neighbor hoods that had to redo the exterior walls because of that cra...p. The "stucco" actually kept water out but it also would not let water out. Water would get behind the "stucco" because it was not applied correctly, it would crack, etc. Once the water was behind the "stucco" it had not way out. Twas a rain/water screen design/build issue.

Flip side, I saw houses in Florida around 1990 with 4x8 wall sheathing. There was no siding per say. The houses were simply painted or maybe using this "stucco". Whatever was used, water was getting into the exterior and the edges of the sheathing were expanding and very noticeable. :shocked: SCARY it was. I did not have a fast car back then, but I got in what we had, and drove away as fast as the car would go. :shocked::D

Later,
Dan
 
   / Anyone have experiences with Timber Block homes? #12  
... Our house is brick and we have no problem what so ever with air leaks from the wall. None. Lstibureks wall design that we used, from the inside out, is as follows:
  • Drywall
  • 2x6 wood studs with batt insulation
  • OSB wood sheathing
  • 20/4# building paper. Forgot which but it is in the plans.
  • 1 or 2 inch rigid insulation with the seems taped. Forgot if thickness and would have to check the plans.
  • Air gap
  • Brick.

I think your foam is keeping the air out from your insulation. Foam is really good at stopping air!!!

What I've discovered when working on homes for clients is when I remove the sheetrock, there are patterns of dirt on the inside of the sheetrock. Just about every house I work on is brick. They are anywhere from 100 years old, to almost brand new. Worse areas are around the windows, then water spickets and exterior outlets. But in other areas, there is nothing to explain how all the dirt gets onto the sheetrock other then that it just goes right through the bricks.
 
   / Anyone have experiences with Timber Block homes? #13  
.......Going with alternative building methods is for those who want something special and unique. Not for somebody wanting to build an energy efficient home with limited funds.

One of the most cost effective investments someone wanting energy efficiency on a limited budget should consider is a blower door test. I think it should be done on all new builds. It will typically only cost a few hundred dollars and is key to finding the air leaks in a building envelope. It's best done on a cool day if possible so that you can see the cold spots using thermal imaging. If you want to make it really interesting use a theatrical fog machine inside the house and reverse the blower door to create pressure inside the home. Do this on a day with no wind and you can walk around the outside of the home and see exactly where your leakage is. We did this both before sheetrock and used the fogger again after the house was finished. One of the biggest leaks we found was around our electrical service penetration. Just don't forget about the need to ventilate with and ERV or HRV with a tight home.

Fogger1.jpg
 
   / Anyone have experiences with Timber Block homes?
  • Thread Starter
#14  
One of the most cost effective investments someone wanting energy efficiency on a limited budget should consider is a blower door test. I think it should be done on all new builds. It will typically only cost a few hundred dollars and is key to finding the air leaks in a building envelope. It's best done on a cool day if possible so that you can see the cold spots using thermal imaging. If you want to make it really interesting use a theatrical fog machine inside the house and reverse the blower door to create pressure inside the home. Do this on a day with no wind and you can walk around the outside of the home and see exactly where your leakage is. We did this both before sheetrock and used the fogger again after the house was finished. One of the biggest leaks we found was around our electrical service penetration. Just don't forget about the need to ventilate with and ERV or HRV with a tight home.

View attachment 529503

Yeah, that's something I considered doing.

I do remember following your build thread and was impressed.

I realize there becomes a point where you're seeing seeing diminishing returns. Air infiltration is a big part of my problem in my existing house (but so is lack of insulation and proper installation of that insulation). I will explore some options (mineral wool, flash and batt, fiberglass interior/foam exterior).

I suppose this is simply me going off on a tangent away from my intent of the OP. I'll stick with my gut and explore other options. I'll be sure to post a build thread when the process begins.
 
   / Anyone have experiences with Timber Block homes? #15  
I like the concept of SIPS, but have no direct experience. My brother in law is an architect and he likes it but I don't think he has more than about 15 years experience with it.

For our home, we did 2x6 walls with about 2" of spray foam and then blown in cellulose (which gets leveled off with the studs prior to drywall install). That is about R27 or so. The spray foam seals things up very tight and gives the all important moisture/dewpoint control when warm moist interior air meets exterior walls -- with the spray foam, that interior air should never ever get cool enough to condense.

The house is certainly tighter and warmer than others I have lived in, but some things to keep in mind. First, wherever a 2x6 stud bridges the wall, it's more like R7 (or R5 for a 2x4 wall). There are a lot of studs! In places like corners, dormers, windows, etc, there is more wood than insulation by a long shot, so those areas are naturally going to be very inefficient. And windows -- no matter how much you spend they have horrible R values. We have about 60 windows in this home (combination of craftsman styling and desire to enjoy the view), and I am sure that takes a toll.

One area I am sure we could do better is the attic -- there is about 16" of blown in cellulose up there. Someday, when my list of projects gets shorter, I want to rent a machine and blow another 12-24" of fiberglass on top. I may go as far as building a raised walkway so that I can access the attic for maintenance in the future without trampling over the insulation. I have a couple duct dampers in the attic, exhaust fans, spare electrical/network wiring, etc.
 

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