Anyone thought about building a corn picker?

   / Anyone thought about building a corn picker? #21  
OldMcDonald, if those are your needs, I think you might be able to pull off making a harvesting unit. Now, if I can tell you how in a way that will let you see what is in my head.

You'll need someway to crowd the row to the center. preferably two wide plates set less than an inch apart, These would be your stripper plates. They must have some sort of V to them to bring the row to center. Look at pictures of a cornhead for basic design hopefully you can find pics with the "snouts" raised too.

Two wheels and tires set vertically and touching each other (think two gears touching and driving) with some pretty good pressure. One is driven , the other spins off the pressure applied by the other. They need to be angled from each other slightly to allow the stalk to get between them just an inch gap at the leading edge should do it. Make sure they pull the stalk down through the "stripper plates" thus snapping off the ear and discharging the stalk through the bottom.

You'll also need someway to keep the harvested corn crowded in the center on top of the "stripper plates" so the next ear in will push the previous ear off the back into a basket or a low wagon or whatever your collection device might be. Which, is another reason to use the cornhead pics for a basis.

The rig would sit kind of high at the rear, depending on the tires used for the snapping rolls, and the rig might be slow to pull down the row but it should beat hand husking by a large margin. And you can get away from complicated gear boxes also especially if you can use a gasoline engine to power the wheels and tires.

I didn't go into any kind of carriage for it but that should be simple and straightforward enough once you get the "picker" design in your head.

I hope you can find a couple of the thoughts I've tried to convey useful.
 
   / Anyone thought about building a corn picker? #22  
I like it, I like it!! Don't fully understand the terminology, but I am sure you understand my needs and can see it can be done. Stripper plates and snapping rolls are two new terms for me, but I will research and look for pics. Any help would be appreciated. I perhaps should add that I have had a wee bit of interest from neighbours in some of the gadgets I have made, andI would dearly love to relieve their wives and donkeys of some of the work they do. My payment will be in "Aguardente" ( a type of home distilled brandy) or Vinho. If any of you guys feel you could do with a change, land and the cost of living in Portugal are both extremely good value for money, although you might have to forego a few mod-cons. and I am sure you will enjoy life a lot more than wherever you are now. Old McDonald.
 
   / Anyone thought about building a corn picker? #23  
here's a link to a John deere corn head , you'll want to go towards the bottom of the page and click on the straight or tapered stalk rolls, these would be longer than what you'd have using wheelss and tires but we run anywhere from 4 to 6 miles an hour so we need the length. These are what I was referring to as snapping rolls. http://www.deere.com/servlet/ProdCatProduct?tM=FR&pNbr=1290XH basically they drag the stalk through the Stripper plates ( newer term is deck plate) and snap the ear off the stalk. here's a stripper plate (deck plate) http://www.shoupparts.com/Objects/view.cfm?ID=D13F0F05-6EEE-4704-8CEA75C132D3C6D3&Type=Product&FolderID=9A2C6646-F6B0-4486-B0DE-494F0CE88015


this page might be useful http://www.shoupparts.com/browse.cfm?fldID=853FB100-58BF-43B2-ACE0-9F93A819CFE1
 
   / Anyone thought about building a corn picker? #24  
Thanks again. Having had a day sitting on the tractor and thinking about it (currently preparing a hectare to plant olive trees next month) I reckon it can be done. One question that could make life a lot simpler. I have seen pics of a single row picker attached to a 10hp 2-wheeled tractor in India - these Indian sites have given me a few tips already on making things, and it did not appear to have any arrangement for pulling down the stalks, merely pulled the ears off as they went through the stripper plates. Is it necessary to pull the stalks down? My limited 3 years' experience of hand harvesting has been done just by pulling the ears off. Ideally, I would like to cut the straw afterwards and have it baled for bedding, and if the stalks are left standing then cutting will be easier. I need all the bedding I can lay my hands on to produce FYM. My land is desperate for organic matter. I know I could cultivate the straw in, but that leads to problems of germination when sowing small seeds immediately after harvesting the corn. Old McDonald.
 
   / Anyone thought about building a corn picker? #25  
I don't suppose you'd have to pull the stalks through especially if the corn was really dry. One reason cornheads pull the stalk through is because you can pull the plant up by the root.
You can always try it without any mechanical device to pull them through and if it doesn't work go ahead and add the rolls, should only take a day or so.
 
   / Anyone thought about building a corn picker? #26  
Here in southern Minnesota with 160+ bu per acre yields, I'm not sure how you get the corn off the stalk unless you pull the stalk through? what would get the ear to seperate from the stalk? If you just have a ramp, the ears & husks & stalks will hang up in it & pull out by the root, you won't harvest anything.

--->Paul
 
   / Anyone thought about building a corn picker? #27  
Paul is right,
You need driven "tooth" rolls to pull stalks down and take ear from stalk by hit 2 metal plates.
Even if system without rolls will work, it wil clodge permanently and it will be sloooow
 

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   / Anyone thought about building a corn picker? #28  
That is a good picture! Speed is not important so long as the system works. At most I will have 10 acres. The crop will be dry, and if corn is 60lbs a bushel then Paul's 160 bushels an acre is nearly 5 US tons and four and a quarter tons an acre to the rest of the world. That is an impossible target to aim for in these parts. A ton and a half would be a good yield. Do you still think that size of crop would clog the stripper plates. If I could harvest an acre a day I would be very pleased. Old McDonald.
 
   / Anyone thought about building a corn picker? #29  
Here it is.
I visited this guy today, and made some pics for you.
Picker is built from scrap parts, an that's why it looks like scrap /forums/images/graemlins/grin.gif
 

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   / Anyone thought about building a corn picker? #30  
Wheels are taken off for some other purpose
 

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