Quote, "matching it up" part that I'm having so much trouble with.
It is 18mm, 22 teeth or splines - apparently not a "standard"
I contacted many splined shaft manufacturers and nobody could help me.
One said I could buy several snowblowers for the cost of them making me the part.
They thought that this size was made by Kubota for Kubota only."
I've been conducting a similar search for a 22-spline PTO shaft to be driven by a Kubota B5100D 4WD diesel. The engine's rear crank projection is cut with 14 splines to drive the clutch which powers both the transmission and rear PTO. The engine's front crank projection is cut with 22 splines to drive this tractor's front PTO by first passing torque through an electric clutch.
From reading online discussions about these tractors, I understand that in the Japanese market, these tractors were NOT fitted with mowers. Since the US market requires belly mowers, Kubota contracted with a US fabricator to supply mowers to be offered by US Kubota dealers. Unfortunately, the US fabricator elected to make their PTO input shaft from cast iron! Machining a 22-spline female hole into the end of a cast iron shaft is NOT the kind of high-quality materials selection that caused Kubotas to become famous for durability and reliability. Eventually, those 22 brittle cast iron splines begin breaking. As they break, more load is carried by remaining spines until a pile of greasy splines lays on the cross member below that spinning coupling joint. Then the engine continues spinning while the front PTO drive shaft sits still. Several other
B5100 series owners reported this same failure with that weak part. Kubota should offer to warranty all those failures due to the US fabricator's failure to adhere to Kubota's traditional quality control standards. But to this date, they have not elected to do that. If their engineers had made that part, it would not be cast junk.
Not only are finding replacement copies of that poorly-made US part bearing Kubota's brand and part number almost impossible to find, but I don't want another failure-prone replacement part unless one became available cheaply.
So I want a good hard 22-spline female coupling that I can have joined to the original shaft to drive the electric clutch.
I have found some possible 22-spline used part candidates so I want to share that research list.
I do not know the inside and outside diameters for these candidates.
From my notes:
Ford Courier 2.3 clutch disk center has 22-spline connector
Mazda 1989 B222 clutch disk center has 22-splines
Mazda B2000 Pickup Clutch Kit 1979-1985 Ford Truck
Spline Teeth / Major Diameter 22T / 15/16in
Part Fits:
FORD
1979 - 1982 COURIER BASE "L4; 2.0L, 2.3L; Non-Turbo; Gas(ALL)"
MAZDA
1979 - 1979 B2000 BASE L4; 2.0L; Non-Turbo; Gas (ALL)
1980 - 1984 B2000 BASE L4; 2.0L; Non-Turbo; Gas (ALL)
1979 - 1982 RX-7 BASE From 4/79 Production Date; R2; 1.1L; Non-Turbo; Gas (ALL)
1979 - 1979 RX-7 BASE Thru 3/79 Production Date; R2; 1.1L; Non-Turbo; Gas (ALL)
1994-2005 Mazda Miata Clutch,
One report said Yamaha XS859 shaft drive yokes have 22 spline connections.
Some Polaris All Terrain Vehicle ATV CV Joints mate through 22-splines
Chrysler FWD 1989 and up torque converters have 22-splines
Eclipse Talon AWD 1G DSM Manual Transfer Case 22-spline
Suzuki Samurai and Tracker use Front Axle Shafts Set 4x4 22-Spline
Standard size 22 spline; 24.3mm hub Inside Diameter = .9574"
There is no reason to assume all potentially-available 22-spline female couplers have identical inside and outside diameters. I've seen tall splines and I've seen short splines. One way to make sure a female 22-spline connector candidate will couple nicely with your Kubota part is to clean the shaft really well, apply some lubricant to act as "mold release," then cover with a few pennies worth of paster of paris to make a negative casting. When it cures and becomes rigid, slide off the casting. Then use ordinary model-making techniques to cast a duplicate copy of your original 22-spline shaft. If that copy properly fits into any candidate 22-spline female donor part, you have verified that you have found a workable match. Post results so others may benefit from that research.
I hope some worn-out Mazda clutch will turn out to be a suitable donor.
If anyone thinks they know which parts are suitable to recouple this PTO connection, please post that information.
John