</font><font color="blue" class="small">( HMMM,
Why not use sand? Was it not available in your area, or is the dirt cheaper?
I'd prefer clean dirt compared to dirt with rock in it, but the rock shouldn't cause any problems if it's small enough for a base.
The top soil is a HUGE mistake!! Did you mis-name it? Could it be clean fill and not topsoil? Topsoils is the worse material you can use because it's full or organic material that will continue to break down and decompose over many years. It's impossible to get compaction with it and your foundation will have voids in it over time.
The fact that your contractor recomended it has me worried right from the beginning. This is a huge red flag!!!
Idealy, you want your pad to be of one material built up in lifts depending on the material and tools available. Sandwiching different materials makes it harder, if not impossilble for them to bind to each other.
Here's what you should be doing. Clear OFF the topsoil where you barn is going. Build up the pad with clean fill material. Again, sand is the best, but clay works too.
Have the dump truck dump the dirt outside of the pad. If it's super dry and needs water, mix it outside the pad. Ideally, you want the material to have enough moisture in it to hold together tight when you squeeze it in your hand. You can also tell when you get it right by the way it cuts with your bucket. The material will compact into solid material and you will create what looks like a smoot edge on it. It aint rocket science, but you might have to experiment with it some.
Too much water is VERY, VERY BAD!!!!!
First, it will beging to "pump" when it gets saturated. This means it turns to jello and has absolutley no strength to it.
Never, never, never put muddy material into your pad!!!
It's very rare around here to have to add water to fill material, but maybe your area is different. Jobs I did in California just about always required it.
The other reason not to put too much water into your pad is moisture takes away from the strength of your concrete. The dryer the pour, the stronger it will be. You can loose as much as 20 percent of the strength in your pad from too much water in the mix.
This is the main reason to put a vapor barrier down when pouring a pad. We don't do it in my area because the clay doesn't transfer much water into the mix when poured, but up north and other areas, they seem to do it all the time.
Spread the fill material with your bucket. Dump and spread it out real thin. Do this with every load and drive over it as much as possible. This will take a forever, but in the end, it will give you a solid pad.
Do not rush this and try to dump allot of material in one place and expect to spread it out later on. It's impossible to get compaction at the bottom of a pile, and spreading it out will usually leave high and low spots. The highs are the areas of future problems.
Have you talked to the cement contractor? Rarely does the builder also do the pouring. These are tow different guys, and I think one is giving you bad advice. The cement guy will know all about pads and what you need to do, where the builder wont'. Be careful of guys who do one thing well, but give bad advice on other things. They don't know how to admit they don't know something and who knows what else he's said he can do when he can't.
A friend had a shop built for his buisiness. It all went great until the builder started framing out the offices. He can build huge metal buildings, but didn't have a clue on framing with wood. He did such a bad job at the end of the project that he's now being sued by my friend. If he'd just done what he knew how to do, and had a wood framer come in to finish off the offices, he's have received final payment, had a loyal customer who would have recomended him for other jobs, and not be in the middle of a court case today.
Eddie
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I agree that topsoil is a poor choice of fill, but I take some offense to that builders don't know concrete, Eddie. I'm a builder and do my own concrete work, with no problems in 20 years, I might add. It is usually I who have to tell the concrete contractor what to do when we do ocassionally hire one. Builders are people just like doctors, teachers and welders, there's good ones and there's bad ones. I'm a good one and I know what I'm doing.
Anyway, just make sure you dampen the material as you go to help it settle in, don't soak it into mud. Just rent a jumping jack for a day and compact it properly in thin layers. Loader tires are not the way to compact since you can't cover all spots and you have no idea how much compacting power you have.