I would cut shaft in half with a sawzaw (mark shaft for phazing first
have a machine shop cut a key on both sides ans put it back together with a rigid split two piece coupling
from mcmaster supply catalog
*
Rigid Shaft Couplings
For information about couplings and ANSI keyway dimensions, see page 1112.
Two-Piece Clamp-On Shaft Couplings
With Keyway
Made to come apart in two halves, you can install and remove these couplings anywhere on your shaft without disassembling your machinery. They clamp on for superior holding power without damaging your shaft. Tighten the eight socket-head cap screws to secure.
Couplings with ANSI keyway give you a more secure hold and are especially good for alternating-motion applications. They have standard ANSI keyway dimensions.
Steel— Couplings are Grade 1215 steel. Cap screws are alloy steel. Type 303 Stainless Steel— Couplings are Type 303 stainless steel for excellent corrosion resistance. Cap screws are 18-8 stainless steel.
STEEL
TYPE 303 STAINLESS STEEL
Max.
With
Without
Max.
With
Without
Bore Bore Screw Max. Torque,
ANSI Keyway
Keyway
Torque,
ANSI Keyway
Keyway
(A) (B) Lg. OD Size rpm in.-lbs. Each Each in.-lbs. Each Each
1/4" 1/4" 1" 5/8" 4-40 4,000 200
_______ ___
60845K31 $29.70
106
_______ ___
60845K41 $44.21
3/8" 1/4" 1 3/8" 7/8" 6-32 4,000 450
60845K52* $66.28
60845K51 35.22
240
60845K71* $86.18
60845K81 46.98
3/8" 3/8" 1 3/8" 7/8" 6-32 4,000 450
60845K11 42.60
60845K32 34.60
240
60845K21 56.30
60845K42 47.00
1/2" 3/8" 1 3/4" 1 1/8" 8-32 4,000 950
60845K53 55.96
60845K54 39.14
540
60845K72 73.78
60845K82 56.40
1/2" 1/2" 1 3/4" 1 1/8" 8-32 4,000 950
60845K12 48.40
60845K33 38.74
540
60845K22 66.95
60845K43 56.88
5/8" 1/2" 2" 1 5/16" 10-32 4,000 1,600
60845K55 72.34
60845K56 44.72
950
60845K73 99.28
60845K83 74.06
5/8" 5/8" 2" 1 5/16" 10-32 4,000 1,600
60845K13 54.51
60845K34 44.56
950
60845K23 90.07
60845K44 75.40
3/4" 5/8" 2 1/4" 1 1/2" 1/4"-28 4,000 3,200
60845K57 75.92
60845K58 46.52
2,000
60845K74 116.42
60845K84 87.38
3/4" 3/4" 2 1/4" 1 1/2" 1/4"-28 4,000 3,200
60845K14 57.09
60845K35 46.51
2,000
60845K24 106.28
60845K45 89.37
7/8" 7/8" 2 1/2" 1 5/8" 1/4"-28 4,000 3,600
60845K15 72.33
60845K36 57.09
2,300
60845K25 123.12
60845K46 103.44
1" 1/2" 3" 1 3/4" 1/4"-28 4,000 4,000
60845K59 82.90
60845K61 53.94
2,500
60845K75 148.42
60845K85 110.88
1" 3/4" 3" 1 3/4" 1/4"-28 4,000 4,000
60845K62 82.90
60845K63 53.94
2,500
60845K76 148.42
60845K86 110.88
1" 1" 3" 1 3/4" 1/4"-28 4,000 4,000
60845K16 71.00
tommu56