..... a "concrete safe-room" inside a concrete house......
We "placed" 3 trucks worth of concrete 3500PSI and #2 rebar on 2' center in my 1200sqft polebarn in October. For the labor and 'crete my contractor on charged $3250. I bought the rebar and sand and he provided the labor.
My neighbor two tracts over who is building a 3500 sqft concrete house (you know with the styro-foam forms that fit like puzzle-pieces) said he's used all 4 concrete companies around here. The best price was $92/yard and the highest was $130/yard. This guy is always great for "free information, no extra charge", but I learned that you have to take what he says with a grain of salt. Because it was after the lesson on concrete that he told me he was building a "concrete safe-room" inside a concrete house. WTF????
Is it just me, Do you like to see a vibrator thrown in to set the mix and remove bubbles from said product.? They always did it on columns and big forms?I now almost consider it necessary...
I was told awhile back...the proper terminology is "lay" concrete...not pour. When, talking to pro's..they seem to have more respect..or look at you like you know what your doing if you use the proper terminology:confused3:
Vibrate it too much and it will not set up properly.
Sorry, please explain with references. I'm no "professional", but I've been involved with over 2500 yards at my home as I mentioned as well as 10,000 yards or so working other jobs. In 20 years I've never heard anyone say what you said. I'd like to see clear and quantitative information to back up what you claim.
Dang, I'm beginning to think I should keep the dirt floor. :confused2:
To achieve its design strength, a concrete mix must be uniform throughout.
Excessive vibration will cause the mix to segregate, with the large aggregate sinking to the bottom of the pour...
Only if the mix is improper in the beginning. With some of the pole barn companies who 'also' do concrete floors that they call "self leveling", your aggregate will be on the bottom and you'll have spalling sooner than later. A proper mix, with even calcium added if necessary, will begin to cure fast enough to prevent all the aggregate from dropping to the bottom with a simple buzz rod being run through the mix. Even though two concrete beams were ordered early to be used in my bridge, we still allowed no more than .10 percent chloride in the mix for the entire pour. The entire bridge was poured to AASHTO T 22 specs. Needless to say, it would be unnecessary and cost prohibitive to pour the entire drive and barn floor to those specs.
The company who did my pours do interstate highway bridges and radio tower bases. They are pretty well up on their profession; I'm not, but I did learn a lot from them. My "big" job (for me) was just something to keep them busy during a down time.
Did you do your own formwork? I am still pretty confident that Bro Gregfender can save some money by doing some of the work himself...
T![]()
Nope, I didn't do the form work. There are many compound curves and I didn't have the forms; especially for a 6" (not 5 1/2" most get when they say 6") driveway. I did clear all the sod and use my laser level to level and compress the #11's used for a base though.I even cheated and used them to get to the far reaches inside my barn to save my back since it was a 10" pour. The wire matting was sat on little plastic "top hats". The picture was just before the pumper backed out of the barn and the 1/4" mesh was put on the top hats and the rebar added.
They came back and cut the joints in rather than form them in during the pour. I honestly have no idea which is better. After a couple of years of running heavy equipment in and out I do have a few 'cracks' in the floor, but they have not moved apart nor vertically; just small cracks you can see when the floor is wet. My other barn was done the same way about 15 years ago and once the few 'cracks' appeared, nothing more happened, so I'm happy.