Started working on the brake pedals assy.
I found 3 pieces of tube that fit snugly inside of each other, 2 were DOM and 1 CREW. Then I drilled a 1/4" pilot hole thru the frame rail.
I then got out the portable mill... and hole sawed a hole in the rail. Then cut a piece of the large tube to the correct length and welded it in the rail.
With the master cylinders jiged up I cut a piece of the middle size tube to the correct length.
Using some 1/4" plate I roughed out some pedal stalks, clamped them together and drilled a 1/4" pilot hole.
After hole sawing a hole the size of the middle tube I tack welded the stalk to the tube. Notice the tube is resesed a little in the stalk, this is so I can resess the weld a little, then grind/sand flat so the other pedal stalk can move smoothley against it.
After cutting the smaller inner tube to the correct length I welded it to the outer pedal stalk. Here you can see the stalks and tubes all slid together.
You can see the stalks fit snugly against each other. This is so I can pin them together if I want.
I need to get some zerks, so I can thread the tubes befor I continue.
I found 3 pieces of tube that fit snugly inside of each other, 2 were DOM and 1 CREW. Then I drilled a 1/4" pilot hole thru the frame rail.


I then got out the portable mill... and hole sawed a hole in the rail. Then cut a piece of the large tube to the correct length and welded it in the rail.


With the master cylinders jiged up I cut a piece of the middle size tube to the correct length.


Using some 1/4" plate I roughed out some pedal stalks, clamped them together and drilled a 1/4" pilot hole.


After hole sawing a hole the size of the middle tube I tack welded the stalk to the tube. Notice the tube is resesed a little in the stalk, this is so I can resess the weld a little, then grind/sand flat so the other pedal stalk can move smoothley against it.


After cutting the smaller inner tube to the correct length I welded it to the outer pedal stalk. Here you can see the stalks and tubes all slid together.


You can see the stalks fit snugly against each other. This is so I can pin them together if I want.

I need to get some zerks, so I can thread the tubes befor I continue.