Dk 40 hst clunks when switching in &out of 4 wheel drive

   / Dk 40 hst clunks when switching in &out of 4 wheel drive #1  

derek01

Bronze Member
Joined
Nov 12, 2009
Messages
69
My tractor occasionally slams after stopping and changing from 2 to 4 wheel drive. This usually happens after restarting in either forward or reverse. I have tried going forward then reverse then back into forward in hopes of avoiding the clunk. Any suggestions as to how to avoid this from happening in the future.
 
   / Dk 40 hst clunks when switching in &out of 4 wheel drive #2  
Need 'mo info: When clunk happens: when switch is engaged to select 4x4? After you start moving when 4x4 is engaged? # of hours on tractor, recent services on tractor, etc.
What are you doing in 4x4- snow pushing?
 
   / Dk 40 hst clunks when switching in &out of 4 wheel drive #3  
Make sure your front wheels are straight when going from 2wd to 4wd and 4wd to 2wd.
 
   / Dk 40 hst clunks when switching in &out of 4 wheel drive #4  
Sounds like you are having slipage when going into 4wd causing that. I make sure I am off the throttle when engaging and when I pop out of 4wd I usually then come to a complete stop. Makes it easier to be sure it's completely disengaged.

It could be other issues but that's what I've experienced with mine.
 
   / Dk 40 hst clunks when switching in &out of 4 wheel drive #5  
Come to think of it my DK35SE HST "clunks" once in a while when going out of 4WD. because i was moving a bit or possibly in turn. I found the same on my Mahindra HST and its a manual 4wd unlike the Kioti which is electric. The mahindra is well over 1100 hours and the kioti is at about 100 hours. I guess the key is STOP then engage or disengage. Don't feel there's any problem other than a slight operator error. . .John :thumbsup:
 
   / Dk 40 hst clunks when switching in &out of 4 wheel drive #6  
With both my former DK-35se/hst and now my DK-40se/hst I make sure I'm stopped before engaging 4wd, and when moving forward i usually DIS-engage 4wd. I think it is easier to disengage when moving, SLOWLY in a straight line with no load on the tractor/4wd.
JMHO.
The only clunk I usually hear is when disengaging the differential lock pedal -it will sometimes clunk a few seconds after releasing the pedal- but I don't think it indicates any fault condition.
 
   / Dk 40 hst clunks when switching in &out of 4 wheel drive
  • Thread Starter
#7  
Tractor has about 370 hrs last time it happened I was getting out of 4wd and going into 2 wd on my paved drive ( maybe I should have Droped it out of 4wd while still on dirt? Wheels were strait. I think it usually happens going from 4wd to 2wd. It has maybe happened 8 or 10 times since new. Makes a pretty good clunk when it happens. I would never be able to duplicate it to show a dealer happens so infrequently I do not know of any commonality to when it happens.
 
   / Dk 40 hst clunks when switching in &out of 4 wheel drive
  • Thread Starter
#8  
This time after I stopped and put it 2 wd I also went back and forth in hope of avoiding it still happened.
 
   / Dk 40 hst clunks when switching in &out of 4 wheel drive #9  
This time after I stopped and put it 2 wd I also went back and forth in hope of avoiding it still happened.
I think its hydraulic ram that engages a collar to the front transfer shaft. I only ever feel it disengage when there is some binding between the front axles. Find the free service manual link here and have a look at the diagram, then you can visualize what's going on and that might help diagnose the problem.
 
   / Dk 40 hst clunks when switching in &out of 4 wheel drive
  • Thread Starter
#10  
I called dealer about the clunking he suggested I check the front tire pressure because if there is difference in pressure that could cause this problem. There is still a slight clunk after getting the pressure equal in each of the front tires deffinetly better then before. Still not like when it was new though.
 

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