Filling tires with ballast at home.

   / Filling tires with ballast at home. #21  
Here's another example of filling tires with liquid ballast at home. I wanted to do this at home mostly because taking the tractor (or even just the wheels) to a shop to have them fill them is expensive and time consuming. Spoiler alert - I was able to fill them at home in about 3 hrs which is less than my drive time to the closest tire dealer.

First was the selection of the ballast liquid. I considered three alternatives, all of which cost about the same $$/lb for the material:

- Beet juice, which I have in my other tractor. But it's just too messy, and I couldn't find a source to buy it for home installation. It's a little heavier per gal, so more total weight, but not enough to overcome the down sides.

- Windshield washer fluid: In small quantities, this is inexpensive ($1/gal),But buying 165 gal jugs is just not practical. In 55 gal drums the cost is more like $4 per gal, the same at beet juice or RV antifreeze. Also, windshield washer fluid is toxic, and I really want something that is non toxic. Weight is the same as water.

- RV antifreeze: Weight is the same as water, and it's non toxic, so this worked the best for me. I bought 3 55 gal drums from NAPA in a fall sale.

Next is the pump/transfer setup. I started with one of the readily available adapters to connect a garden hose to a tire valve. But after that I did things a bit differently. I didn't want to use the little push button valve on the adapter to bleed out air because some amount of liquid would also come out and make a mess. I also wanted to be able to monitor the pressure in the tire so I'd know when to stop pumping and let some air out. The result was this assembly of hose fittings. The branch and hose that goes to the tire adapter is also connected to the pressure gauge to monitor tire pressure. Then there are two hose connections with valves. One is liquid coming from the pump, and the other is a drain back to the drum. To fill, you close the drain valve and open the pump valve. Then after 10-15 minutes, close the pump valve and open the drain valve. That lets the air our of the tire, and any fluid pushed out just goes right back into the drum.


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This also allowed the connection to the tire to just be a single hose so there isn't a lot of weight hanging off the valve. It also moves all the controls for filling and bleeding to a comfortable location rather than crammed between the wheel and rear end of the tractor.

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For a suction pickup in the drum, I cobbled together a piece of copper tube and fittings to a hose that connects to the pump.

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Then it was just a matter of sitting around while running the pump, and pausing to occasionally bleed out the air.

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You also need to jack up the tractor to take the weight of the machine, then let all the air out of the tire. Then fill it, and top off with air to the final operating pressure. I put 82.5 gal in each tire, which is 680 lbs per wheel. Total time about 3 hrs.

Other than the tire valve adapter, I had all this stuff lying around, so my cost was just the cost of the antifreeze, and my time.
 
   / Filling tires with ballast at home. #23  
They are filled with the valve at the top. When you bleed out accumulated air and liquid comes out, it is full. Some air is required to remain in the Tire.
 
   / Filling tires with ballast at home. #24  
They are filled with the valve at the top. When you bleed out accumulated air and liquid comes out, it is full. Some air is required to remain in the Tire.
So now I remember reading about this before.
I believe you position the tire so the stem is at an orientation you want the fill line to be. When it gets to the stem and only liquid comes out, you are at the level you want.
 
   / Filling tires with ballast at home. #25  
Maybe I’m behind the times, but the way we always did this was to (1) rotate the tire until the valve stem was at the top, (2) have a hose connected to the valve stem with the other end in a bucket of whatever mixture you choose (we used anti-freeze), (3) have an air-compressor activated hydraulic jack under the rear of the tractor, (4) remove the needle valve from the tire to allow all of the air out of the tire, (5) make sure the bucket end of the hose is completely submerged in the fluid, (6) jack up the tractor and as the weight of the tractor is removed from the wheel the tire will resume its natural shape which then creates suction in the hose, drawing the anti-freeze mixture into the tire. (7) the liquid mixture then travels to the lowest point in the tire as it is drawn into the tire. (8) deflate the jack, allowing the tire to flatten again, which then forces air out of the tire at the needle valve, (9) repeat (5) through (8) again and again until antifreeze mixture comes out of the tire when it is deflated. At that point the tire is essentially then full of antifreeze with the exception of the small amount of air trapped at the top of the tire. (10) re-install needle valve and inflate tire to desired level. All done. Note: you can do this with a manual jack, but your right arm may grow out of proportion to the left from all of the jacking and deflating you will be doing.
 
   / Filling tires with ballast at home. #26  
We used to fuel out twin otter when in remote locations (northern Canada) by keeping the right engine running at idle and using bleed air to pressurize the drum (steel), not sure if a similar system would work for tires as there is no back pressure when filling the aircraft.
 
   / Filling tires with ballast at home. #27  
Your plumbing is overly complex. I have a cheap pump like that hooked directly to the tire adapter. Just pump for a bit then let the pressure out.
Where’s the fun in that?
 
   / Filling tires with ballast at home. #28  
A previous post said ballast is hard on axles and bearings. Can anyone explain to me the theory on this? My thought is that the weight is on the ground and have no bearing on the tractor parts.
 
   / Filling tires with ballast at home. #29  
I also just used a drill pump and WW fluid and bought a burp valve

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. Worked great.
 

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   / Filling tires with ballast at home. #30  
Being OCD, I calculated the volume of WW needed for a 70% fill of my tires. I then pumped in the calculated volume with valve stem at 12 o'clock position. Once done I verified correct level by slowly rotating the tire and watching for fluid escape. My math was bang on.
 

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