Flux Core Welding Issues

   / Flux Core Welding Issues #21  
A Hobart 210 welder should weld 1/4 inch plate using 220v. He has the welder he now needs a 220v plug. Since he owns the welder he should install the 220v plug to make it run best.
 
   / Flux Core Welding Issues #22  
I agree on the Tube thing, not hard to weed out the crap from the cream. Hard to imagine putting out a video about a subject the person has zero knowlege.
 
   / Flux Core Welding Issues
  • Thread Starter
#23  
Thanks for all of the advice. A 220 plug is definitely in the works, as well as some electrical outlet upgrades. I do have a heavy 12 gauge extension cord, but I thought I was getting some losses from that too, so I don't use it. I will from now on.

My welds are acceptable, they seem strong and take the abuse of the plow very well. Not real pretty and far from a professional job, but I'll take the win. I have welded four pieces of angle to a blank skidsteer plate, and also cut the plow A frame and shortened it. I placed a new piece of angle as the cross piece and welded the old mounting ears to that. Non of those welds broke.

In my head, I was thinking the 0.030 wire would slide better due to being a looser fit in the cable, but I think I'll try a heavier wire. The drive roller is knurled.
 
   / Flux Core Welding Issues #24  
Ditto what Ovrszd said . Bending the gun lead to much , to tight a bend will easily cause jams at the drive wheels using flux core . I have done it with my 220/240 Longevity with knurled roller running .035 . I get lazy and instead of moving welding cart to a better angle , I have tried bring the gun in at the angle I want , BUT it puts a tight radius into the feed and POOF , No feed and birds nest in at drive roll . I have even went to a larger liner but that seemed to make it worse .

I use to have a Lincoln 135 , ( a 100/120 unit ) , ran .035 flux core and built several 3 point attachments . Have never broke a weld . Bent the Crap out of things , but no welds broke .

ripper 1.JPG land plane 2.JPG

First photo is a homemade 3 point hitch that has a .250 thickness tube with 8 16" ripper shanks attached . My TC-30 will pull it buried in the ground downhill and sidehill on Our property but struggles up hill since it is 10 to 14% grade . Never broke a weld any place , but have hooked some big oak roots that have stopped the tractor in it's tracks .
The 7' + land plane is for driveway maintenance . Hitch is all .250 or bigger . Rails are .250 I beam with .250 sheet attached on inside . Welding the sheet on the first rail was stitched to keep heat down . On second rail , I ran straight through . Warped the I beam about 3/8" front to back . The 135 was not turned up all the way , something like 8 on a 10 scale . Never over heated , Never tripped the machine . I ran it on a 30 amp breaker and a 50' 12 gauge cord .

Fred H.
 
   / Flux Core Welding Issues #25  
The Lincoln 135 is a step above most 110 v welders. Had a 135 Plus for a few years, upgraded to a 180C, now to a 210 MP. may need the dual voltage of the 210 some day. sold my $ 125 Miller when I got the Dynasty 200 DX. The old buzz box did a lot of work for me. Looks like you manage to salvage material for projects as well.
 
   / Flux Core Welding Issues #26  
My Millermatic 175 is strictly a 240V machine. It's happy with a #10 / 30A circuit I ran to the garage that has a dryer recep on it. There's always a 25' or so homemade #10 extension cord that gets used between the outlet and the welder.
 

Tractor & Equipment Auctions

2005 Nissan Pathfinder SUV (A50324)
2005 Nissan...
2706 (A51691)
2706 (A51691)
2013 Kubota M9960 (A50120)
2013 Kubota M9960...
2018 INTERNATIONAL LT625 TANDEM AXLE SLEEPER (A52141)
2018 INTERNATIONAL...
2006 Ford Crown Victoria Sedan (A50324)
2006 Ford Crown...
John Deere 4000 Tractor (RUNS) (A50774)
John Deere 4000...
 
Top