ETpilot
Gold Member
David, looking at your pictures, reviewing your description of the plumbing and reviewing my installation diagram, I would say your system is plumbed correctly. The P port, on the manifold, is the pressure port and connects to the FEL pressure in port. The other manifold port is the N port and connects to the FEL power beyond port. The third port on the FEL valve is the return port. It appears to be properly connected to the rear axle filler opening. So all looks good.
Has the FEL valve been disconnected without providing a return path for the hydraulic fluid? If it has then this may be the problem. As suggested it may be time to replace all the o'rings with known good ones. IIRC there are o'rings on top and the bottom of the manifold. Look at page 1 of the info sent. It lists the inside diameter and thickness of the o'rings. Compare those measurements to what you have when you remove the manifold.
Make sure your FEL is on the ground, then cycle the valve a few times using all ports to make sure you relieve all the pressure. Then you can loosen the cap screws to remove the valve and manifold. If able, I would pressure wash the valve and manifold area. You want everything to be clean when you start the repair. Cover the work area if you have to leave it unfinished getting parts, etc. Cleanliness is important when working with hydraulics.
Do a good visual inspection of the valve and the manifold looking for any cracks, defects, etc.
Good luck. You have my email if you need anything else.
Has the FEL valve been disconnected without providing a return path for the hydraulic fluid? If it has then this may be the problem. As suggested it may be time to replace all the o'rings with known good ones. IIRC there are o'rings on top and the bottom of the manifold. Look at page 1 of the info sent. It lists the inside diameter and thickness of the o'rings. Compare those measurements to what you have when you remove the manifold.
Make sure your FEL is on the ground, then cycle the valve a few times using all ports to make sure you relieve all the pressure. Then you can loosen the cap screws to remove the valve and manifold. If able, I would pressure wash the valve and manifold area. You want everything to be clean when you start the repair. Cover the work area if you have to leave it unfinished getting parts, etc. Cleanliness is important when working with hydraulics.
Do a good visual inspection of the valve and the manifold looking for any cracks, defects, etc.
Good luck. You have my email if you need anything else.