Gantry for Garage

   / Gantry for Garage #21  
actually, for some reason i was thinking you were going to have a 7 foot span.

my gantry is 9 feet inside and i have never had a problem with width. as you can see, that welding deck fits easily. then again, i don't work on big rigs.

regarding the wide flange, what i meant by boxing the end is to put a piece of 1/4 or 3/8 x4 flat bar from the bottom flange to the top flange at the end of the beam. you then weld it all the way around. what this does is take the strength of the flange and basically wrap it around the end of the beam. .

what are shown in those pictures are generally called gussets or beam stiffeners. they are used to reduce flexing at points along the beam, for instance if you had a leg going up or down somewhere along the beam. in this instance i think boxing the end would be better because you use one piece of steel to do the job instead of two and you wouldn't have any weld across the section of the beam. also, nothing to interfere with your trolley.

if you are determined to go with an 11 foot span you would probably need knee braces or some kind of bracing at the top corners. that, in turn, would reduce the overall useable span accordingly. if you are determined to go with a trolley, and 11 foot span, you can still brace the top corners externally, after you box the ends.

also, my gantry is 9 feet tall, i believe the bottom pieces that sit on the ground are about 4 feet long. i would be very hesitant to go any shorter than that for your wheel spacing, probably longer would be better, you will loose some distance because of having to set the wheels back in a bit for mounting too.
 
   / Gantry for Garage #22  
Cool. I'm thinking it would be best to align that plate up with the inside edge of the vertical legs. correct?

For this kind of load I'd place them on each side of the beam, centered over your legs. Extreme loads you'd place two on each side aligned with the walls / outside edge of the legs. ;)
 
   / Gantry for Garage #23  
Thanks. The trolley I'm looking at, is listed on Harbor Freight, says it's for both S & W beams. Not sure how they do that, since the interior flange angles are different.

2 Ton Push Beam Trolley

I have one of these trolleys on my home built and love it. I can move the trolley with a load easily by hand and like the design where if any or all wheels fail to hold the load it only falls onto the trolley's frame to stop complete failure. I used steel wheels bought from northern with a higher rated load capacity than I'll ever lift and can move it by hand all over my shed. Probably the handiest thing I've ever made.
 
   / Gantry for Garage #24  
For this kind of load I'd place them on each side of the beam, centered over your legs. Extreme loads you'd place two on each side aligned with the walls / outside edge of the legs.

that would work too.:thumbsup:

sounds like you have done some structural work in your past.:)
 
   / Gantry for Garage
  • Thread Starter
#26  
Ordered the trolley today. Wheels shipped today. Would be a productive weekend, but it's my youngest birthday. So - that = limited garage time for me. I hope to at least have the verticle supports welded to the horizontal legs. Then, it's just the fun part of welding the top beam (200 lbs) to the top of the legs.
 
   / Gantry for Garage #27  
If your still looking for ideas, here's one I did.

Cheers

Rohan
118538d1231656380-my-home-built-loader-dscn1149.jpg
 
   / Gantry for Garage #28  
If your still looking for ideas, here's one I did.

Cheers

Rohan
118538d1231656380-my-home-built-loader-dscn1149.jpg

Very nice.
Seen the others and thought they were pretty nice set ups also.
 
   / Gantry for Garage
  • Thread Starter
#29  
Nice work. As I'm thinking about getthing this 200lb beam 11' in the air, I'm starting to get envious of your lightweight design :)

Good thing my Brother-in-law is coming to visit tomorrow. Hope he brings his work clothes :)
 
   / Gantry for Garage
  • Thread Starter
#30  
Pics to come tomorrow. (If I'm out of the dog house enough to take some).

Got the beam lightly welded (not tacked, but not fully welded either) in place. I was able to winch it all but the last 16". Boy, it sure wasn't fun lifting it the last 16" by hand.

Lots of welding to go before it's ready to lift. I don't even have the wheels yet.
 

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