Give me your welding experiences

   / Give me your welding experiences #31  
"about 20-25 mins of hard usage way up in the amps"
What were you doing, no need to ever do that. Even welding 1/2 material, which is the max your machine can handle, you should be in the 90-120 range. Lay a good bead down. clean, then lay another over it until you fill the "V" . Remember on anything over 1/4" you should be grinding or cutting the edges so that they form a "V" with a gap (1/2 the thickness of your rod) at the bottom. Don't go too fast, form your puddle, then move forward a little , swing back make your next puddle. Once you learn to keep your puddles the same size your get the nice weld you are looking for. If one pass dosen't fill the "V", then clean and lay another. etc.

When you stick a rod "don't let it turn red" this is a direct short of your machine. (Bad thing) Push the handle of your holder turning the rod loose as soon as you stick it. The rod will cool within seconds, this way. By the time you get your shield up, it will be cool enough to easily break off and put back in your holder. Note: It will be a little harder to strike, because the coating will be gone off the very end. Just strike it a couple times on the bench, then go back to your work peice.
Harry
 
   / Give me your welding experiences #32  
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Happened to me once, only it was not my stomach, I burned a part of the male appendage,!. Was welding the tongue onto a small trailor in the flipped over position with the bed tilted towards me nd a spark rolled down and burnt a hole in my JEANS and threatened my GENES.

This resulted in the wildest dance you ever did see.

Never weld in shorts either.
I once was merley going to 'tack' something but got carried away and proceeded to weld long beads (good practice session LOL) My suntanned legs were afire for a while.

And that 'tan' is not like a saloon bed tan. It fades after the itching/burning is done!

My shop is shared woodworking and some welding.
I am most fearfull of sawdust being ignited so I always go back and 'sniff the air' an hour later to assure that I have not started a smoldering fire.
 
   / Give me your welding experiences
  • Thread Starter
#33  
JD
"no need to ever do that" - i was trying it out you know - new tool gotta see what it can do
i took your advice on taking off a stuck rod but i found that as you pull of the holder it arcs between the rod and the holder - is this right?
i have a special peice of meatl for starting rods and starting stuck rods again
thanks for all your help
Mith
 
   / Give me your welding experiences #34  
Yea, the arc is expected, remember you are breaking a direct short. Just do it quick. If it troubles you, just reach over and switch the machine off, it won't take long for you to stop sticking. Remember the "rule of thumb" is the distance to maintain should be equal to the dia of the rod you are using.
The top range can be used as a cutting torch, but is very hard on the machine.
 
   / Give me your welding experiences
  • Thread Starter
#35  
nah its ok im not worried by it just wondering if this was what was meant to be happening.
i had a crack at cutting thin sheet with the welder but it aint as good as the grinder or tin snips
mith
 
   / Give me your welding experiences #36  
new,,, gotta see what it can do ?

Just be carefull.
The only way to see "what it can do" is to push it to its breaking point. I recommend abiding by the stated duty cycle.

I wouldn't want to see it broken, and I'm enjoying this thread.

Happy welding !!!! ( in cycles )

Tom /forums/images/graemlins/smile.gif /forums/images/graemlins/blush.gif
 
   / Give me your welding experiences #37  
Mith
Tex has a very good point, don't start pushing things to the limit until you have a few years experience, and are paying for your own machine, and Doctor bills. Okay!!!!!!!!! You know you must have patience to be a good welder, Thats why welders don't have any patience with people, we use it all up on our jobs, /forums/images/graemlins/grin.gif My students spent the first 1/2 year in the classroom, before they touched a machine. 2nd 1/2 they practiced flat welds, over and over. Very few of them made it to "T" joints the first year. 95% of all new welders try to weld too fast. You don't learn anything fast!!!!
Relax, enjoy!!!!
By the way, if you have a faithful dog, put him up when you weld. They don't know they can go blind from being around you. It's our job to protect them!!!
 
   / Give me your welding experiences #38  
JD,,,, Man - thanks for mentioning that about the dogs

I hadn't even thought about that,,, especially one of my dogs that hangs right by me most of the time. His dog run is right up next to my barn and kinda wraps around so we can see each other when i'm out there but dont want him running loose. Please dont slap my hand for putting him in a run - it is bigger than my barn....

Good thing I dont have a welder yet,,, I could of hurt him...
I bet he was watching my brother in law do a bit of welding for me... was probably 100ft away - but it was in his view ( he was not running loose so wasn't right there with us sniffing hot metal )

I wonder how far away the uv rays are dangerous.

I am not worried about my eyes, they have been burned before and IT WILL NOT HAPPEN AGAIN. I wont look at a weld from 3 miles away... Dang they hurt for a week - scared me pretty bad.

I used to weld a bit years ago as a kid but havn't in a long time. Having just moved to da country - I'm gonna try and get the old farm welder from my brother.

Thus I'm brushing up on things mentally so I'll be ready.
Brushing up - not,,, I dont remember anything... Amazing what 30 years will erase from the brain... Not to mention I never got good at it anyhow back then.....
 
   / Give me your welding experiences #39  
OK I just HAVE t ask since this is after all the tractorbynet forum.


IS THERE a welder that is PTO Driven....

Ok you can stop laughing now !!!!!!!!!!
but --- is there ?

I'm not even going to sign this so you wont know who asked /forums/images/graemlins/smile.gif

anonymous /forums/images/graemlins/shocked.gif
 
   / Give me your welding experiences #40  
Tex, I learned the hard way about the dogs, I had a hound that was always by my side. I would put him in the yard when I welded, because of the sparks. But since the fence was 30 feet from where I was welding I never thought about his eyes. I built 3 or 4 trailers back there in a year. Vet said that was why he was blind by the time he was 6. He had a good long life 10, but I never forgave myself for it.

They put power Generators on PTO's, would be the same as a welder!!! After all my DC welder is also a 10KW generator. Even my little AC gas welder is a 5KW generator. I feel sure someone has done it. Should be an easy project!
 

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