I appreciate the positive feedback on the homemade vertical bandsaw. I had no way of knowing whether it would be useful or if it would work at all. But it turned out fine. As a side note the DeWalt saw is truly excellent, no blade wander or flex or anything.
The Chief Operating Officer set out several house improvement projects that need to be done before a bunch of family visits from Labor Day through New Year's, so I am trying to get those out of the way early.
But I managed to carve out some time for the grapple project - making the lower tine gussets.
Photo 1,2: The 16 triangular gussets are 3/16 x 2 1/2 flat bar. The cutting jig looks wacky, but once it was set up, it took less than 10 minutes to make 16 identical long cuts.
Photo 3: Making the 16 short cuts. I have a hard time throwing away any piece of metal no matter how useless it might appear. In this case a piece of scrap was perfect for holding the gussets in the same position for 16 identical 45 degree cuts.
Photo 4: jig for tacking the gussets to the lower tines. Everything is held square and straight and tight.
Photo 5: Making the stretchers. They are 6 1/8". I measured the first one, then all the rest are cut identical using a stop block.
Photo 6: Test assembly. I think it will be easier, and turn out straighter, to make the lower tine assembly as shown, rather than weld everything piece by piece to the main frame.
In the middle of the week I will get to work on the upper lid assembly.