How big of a slab could I do by myself?

   / How big of a slab could I do by myself? #161  
So, ChatGPT's answer, actually kinda says im right for where I am, and runner is right for for his area. In the end, driveways/sidewalks are not rocket science, and both approaches generally work. For Long runs, regardless of cold joint or a continuous pour, I would place expansion joint every 80-100 LF, to prevent "tenting" (where heat expands the concrete, and it has no where to go, so the joint pushes up, creating a "tent"

Great question — and it’s one that even a lot of contractors disagree on, depending on the project size, soil, and climate. Here’s a clear breakdown:


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1. Expansion Joints vs. Dowels — Different Purposes

Expansion Joints

Purpose: Allow movement (expansion/contraction) of concrete due to temperature and moisture changes.

Where used:

Between driveway and structures (house foundation, garage slab, sidewalk, etc.)

Occasionally between very large slabs or different pours if you expect significant temperature variation.


Material: Fiberboard, asphalt-impregnated board, rubber, or foam strips (½" thick typically).

Rule: You want an expansion joint where you want the slabs to move independently — not crack against each other.


Dowels / Rebar Connections

Purpose: Keep slabs level with each other while allowing some horizontal movement.

Used for:

Large driveways poured in multiple sections (cold joints between pours).

Transitions (like between driveway panels).

Slabs on grades that might shift slightly due to soil.


Typical setup: Smooth, greased dowels (⅝" or ¾") across the joint so one slab can slide without locking up.



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2. Best Practice for a Driveway

Situation Recommendation

Between driveway and house/garage Use an expansion joint (no dowels or rebar)
Between sections poured on different days Use dowels, not rebar or rigid tie — prevents uneven settling but still allows shrinkage
Within large driveway (over 20 ft long) Add control joints every ~10–12 ft to control cracking
Hot climates (like Florida) Use fewer rigid ties, allow for movement — concrete expands more
Cold climates (freeze-thaw) Dowels with expansion caps work well; allow sliding movement



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Example Setup

For a 30' x 40' driveway poured in two 15' x 40' sections:

At the joint between the two pours:
→ Place ⅝" smooth dowels, 12" long, spaced 12" apart, greased on one end (so slabs can move).

At the garage/sidewalk edge:
→ Use a ½" fiber expansion joint strip, no steel tying them together.

Within each section:
→ Saw-cut control joints every 10 feet (¼ the slab thickness deep).



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Common Mistakes

Using rebar or welded wire mesh through an expansion joint — that defeats the purpose.

Skipping joints altogether — results in uncontrolled cracking.

Using ungreased dowels — causes restraint and cracks.



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If you tell me your driveway size, region (for temperature swings), and whether you’re pouring it in one go or sections, I can give you an exact joint layout and dowel spacing plan. Would you like that?
 
   / How big of a slab could I do by myself? #162  
Eddie (and Paul) -
Great!
Two questions - How do you tie in the separate pads? (or do you?) And if you just lay rebar sticking out, how much length do you run for overlap?
I've never done dowels.

In my opinion, if I had hired it out, it would have been one big pour. So, my thinking is that I want rebar connecting all three pours to make it as close to one big pad as possible. I did the same thing with my shed. Three pours that where 10x10 to give me a 10x30 shed for my lawn mowers and other stuff.

I don't put anything between each pad. I just pour the concrete right up next to it. My thinking is that if it's going to expand and contract from the heat and cold, it's such a small amount of movement that it won't affect anything. In other parts of the country, this might be an issue, but for me, it's not.

If I can, I leave a foot to a foot and a half of rebar sticking out of the pad to connect to the next pad. Where I'm connoting to existing concrete, like the garage, I drill into the concrete with my SDS Plus rotary hammer drill. I use a half inch bit for 3/8 rebar. I fill the hole with PL Construction Glue and hammer in the rebar.

I finished getting the third pad ready for concrete last night. Saturday morning I'll be up at first light and mixing 60 pound sacks!!
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   / How big of a slab could I do by myself? #163  
The one place we have absolutely used dowels, is at warehouse, ground level, loading doors. Our detail was asphalt right to the level, and the asphalt would settle a bit. Warehouse style forklifts just dont like even a 3/4" bump, so about 6 months after opening, generally like new years day or similar shut down, we would cut a 3 ft wide strip of the asphalt and base out; dowel into the building footer, and pour a 3 ft wide, entire door length, 12" thick footer/approach slab.

Concrete roadway pavement is also doweled slab to slab, when replacing a single panel. Once again, 3/4" bump on a roadway is a big problem. Sidewalk, generally, a trip hazard is either ground down with a walking grinder, or just demo the slab and repour a 5x5x4" panel.
 
   / How big of a slab could I do by myself? #164  
So, this morning, I was looking for the contact info for the guy I spoke with a couple weeks ago, and couldn't find it. So, I search his add again on FB Market, as hes a short load, independent truck... But, this time, I check his profile, and hes got the same ad ran in Philly, Quebec, Pittsburgh. Yeah, scam. So, forget the short load guy, call the actual closest plant, and they will deliver as small as 1 CY, with a sliding short load fee, for anything less than 6 cy. So, 4 CY, delivered, 5" slump, no fiber, is going to be $932; thats the "all in" price; with short load fee, fuel, environmental charge. Which is about where I expected it.

Now, im going too need to think; and probably form/prep for a 6 yard pour, and get two separate orders of 6, rather than 3 loads of 4.
 
   / How big of a slab could I do by myself? #165  
Oh, you could surely pump it, but thats gonna be atleast $1k over the price of the concrete. For a 2.5yard pour, yiu could do a 6x17, an expansion joint, and do the other half another day.

I did a 24x16 shed pour with nothing but bags and wheel barrow, no mixer. Broke it into 4 pours, each 12x8 (1 cy); each a single pallet, solo. It's not fun, but it's 100% doable. I did 1 pour each weekend. At the time I didn't realize there is a guy with a 1 CY redimix trailer that will deliver for around $240/yard; or I would have called him. It's really worth searching I'd there is a similar business near you. It's 1.5x the cost per yard of a real truck, but no short load fees, easier to get a 3/4t truck and a 1 yard trailer into an area. Heck, even if you use 3 1cy loads, that's maybe 6 hours total, vs more like 3 solid days of mixing and pouring

Even having "passive" help is a lot of help, even if they just fill buckets with water, or pick up the empty bags.
Sounds like the best thousand buck a guy could spend.
 
   / How big of a slab could I do by myself? #166  
I bought this little 3 pt. PTO hyd. dump mixer that was well used around 30 years ago. I can't tell you how many little jobs I've done with it, but it has paid for itself many times over.

I was taught many years ago using the 1-2-3 method for a 5 bag mix per yd. On larger slabs I make it a little wetter than normal to allow time to finish it. But I also add 1-1-1/2 extra shovels full of cement to make up for it probably pushing it up to around an 8 bag mix.

The last sizeable pour was in my machinery shed where on one end I poured an 8' X 36' slab to build a storage room for spare parts (you can see it in the background) space to set 3, 275 gal. fuel oil tanks to store used motor oil for my waste oil furnace for the shop, and lastly a coal/wood storage bin for a wood/coal stove also in the shop.

I poured these in 8' X 12' sections. I drove 16d nails in the band board at the level of the top of concrete, put a level on a straight 10' 2X4 to set the top of the outside form, staked & nailed in place.

In the end section form I drilled 3/4" holes every 2' and put 5/8" rebar in through holes leaving them stick out about 6" to tie the slabs together.

I'd bought a cheapie concrete vibrator from Harbor Freight a few years before that for another job pouring new walls and top for my well pit. For the money it does a great job and helps to get air bubbles out along the form edge. Most was pushed pulled around in place with a heavy-duty lawn rake. A little up and down tamping with the rake action to move/level concrete a bit. Rough screeded with a 2x6 w/handles cut in it like the concrete guys use, then ran my bull float on it. Let it set for a while, then ran a magnesium float on it, then a bit later finished with a steel trowel, then ran the edger. That was enough work in a day at my age and not completely wear myself out knowing I had 2 more of the same to do in a week.

Next day, pull the end form, put in the next section of side form and start to pour again. A lot of work for one person but doable.

That pour was 8 years ago this Summer, and to date no cracks. Oil tanks are right at the 275 gal. capacity, so right at 6,000 lbs. setting on a 8'X12' section. There's approx.10 tons of Industrial coal in the bin, plus some firewood since I added a removeable end using 12" planks. I did put a 2% slope on that part so water would drain out if we'd get a heavy rain from the East. Showing no cracking makes me feel pretty good about that job.
That looks more handy than a shirt pocket!
 
   / How big of a slab could I do by myself? #167  
   / How big of a slab could I do by myself? #168  
Just did some more calling around, and found a U pick up place, with 1.75 cy buggies; $571 for 1.75 CY, plus $12/hour.

I Had ruled out, until i saw they can haul 1.75 CY. So, figured let me get the actual price; as in theory, I can make do with 2 x 1.75 per slab and do 3 slabs, and then approach.

But, when you crunch the numbers, its significantly more money, and way more trouble, plus gas, ect. The upside would be, they are open Saturday.

So, probably not the way to go for my project, but for anything atound 1.5 cy, probably the cheapest rought.

Also, the buggy redi mix is 2500, which fine, but
 
   / How big of a slab could I do by myself? #170  
I just paid $1700 for a 9 yard load of readimix, 3000# mix, small aggregate, 5" slump. 2 helpers for 30 minutes pushing/pulling concrete while I ran the power screed. I was solo on the bull float, troweling, edging and grooving. At 63 I'm hoping it's my last concrete job.....
 

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