Kioti Injection Pump Failure Data

[sherrym]

Scott.....that's the pictures!!!

That is exactly what my pump looks like and when i had a local diesel repair shop take mine apart that is exactly what my broken gear looks like. Mine broke on fourth cylinder only. Metal tag on back has Doowon logo with three different numbers and in small letters at bottom says licence Zexel. My repair shop could not get parts or calibration specs. Called an authorized Zexel repair shop and they will not touch it. Said Zexel gave Doowon licence for pump but Zexel does not support it in parts or service.

2006 DK45S
500 hours when broke
new style stop selonoid
not fixed yet
purchased new in june 2006
jammed rack in full stop, fourth cylinder broken teeth on gear when taken apart by repair shop

 

[dfkrug]

Metal tag on back has Doowon logo with three different numbers and
in small letters at bottom says licence Zexel.

Interesting.

Since you can not get replacement parts, keep your old pump parts and sell your spares
to TBN folks who run into this problem.

I wonder....has there been any such failures on Bobcat CTs?

 

[lilranch2001]

Interesting.

Since you can not get replacement parts, keep your old pump parts and sell your spares
to TBN folks who run into this problem.

I wonder....has there been any such failures on Bobcat CTs?

Not that i have heard about

 

[Gittyup]

dlw, Sorry to read it got you twice. Did you treat your fuel with anything?

 

[dlw1501]

Ive tried Power Service diesel fuel supplement and cetane boot, Power Service diesel Kleene and cetane boost with slick diesel, Howes Lubricator diesel conditioner and anti gel and Solder Seal/Gunk Fuel sulfur substitute and conditioner. When I talked to my dealer he said he hasn't had one Bobcat come back for a pump.

 

[dlw1501]

I've tried Power Service Diesel Fuel Supplement and Cetane boost, Power Service Diesel Kleene and Cetane boost with Slick Diesel, Howes Lubricator Diesel Conditioner and Anti Gel and Solder Seal/Gunk Diesel Fuel Sulfer Substitute and Conditioner. When I talked to my dealer he said he didn't have 1 Bobcat come back for a pump.

 

[dlw1501]

Sorry about double post....1st time posting from phone!!!!!

 

[btward79]

I've tried Power Service Diesel Fuel Supplement and Cetane boost, Power Service Diesel Kleene and Cetane boost with Slick Diesel, Howes Lubricator Diesel Conditioner and Anti Gel and Solder Seal/Gunk Diesel Fuel Sulfer Substitute and Conditioner. When I talked to my dealer he said he didn't have 1 Bobcat come back for a pump.

No Bobcats comeback for a pump. But he has repaired the Kiotis... Not just yours right? Must be a different type of pump or parts inside...

 

[dlw1501]

He told me at least 10 Kiotis!!! Didn't say what models. But when I got the Bobcat pump the parts where the injector lines screw int is different. Don't know if guts are different but they must be because he said he hasn't had to fix a Bobcat pump. I will try to put up a picture of the old pump and new pump when I get home.

 

[SSdoxie]

Bobcat has had some of these failures too, but not near the population of tractors out there in this time frame. Bobcat raised a bing stink about it with Daedong. As result, Daedong switched suppliers. Don't know if completely different IP pump supplier or just supplier making the gear for the rack. This happened in early 2008.