There are 1200 hours on the engine.
I got the head back from the machine shop, 145 for fixing all the valve seats, grinding the valves, resurfacing the head to bring the valve recession numbers back up to spec, and shimming up the springs slightly so they are back to spec. He also magnafluxed and bead blasted the whole thing...looked brand new.
Got the head on last night, everything went smooth. If I was thinking ahead I would have removed the loader before doing this job, but I never expected it to get this far, so everything is being done reaching over the loader. Got the head torqued down, then went inside to eat dinner and watch some TV, came back out and re-torqued. Should be good until I can strip it down and re-torque again after putting some hours on it (the manual doesn't suggest this, but I always did it on the cars I played with).
Cleaned the injectors, painted the exhaust manifold with some high-heat paint (side note...I love this high heat engine paint and use it on everything. One of my favorite tricks after a good cleaning is to take a propane torch and heat the part to drive all the moisture out. You can see the part get glossy and then go dry as it heats up. This makes the paint stick MUCH better), got the intake cleaned up, etc.
All back together as of last night at 12:30. I go to start it and...dead battery. No surprise there as I had been cranking it good doing compression tests and all that, then sitting for a couple weeks. I should have checked that first and got a battery charger on it. I tried jumping it with my truck but needed two sets of jumper cables and it just didn't have the guts to start the diesel up.
I did run out and start it this morning, definitely air in the injector lines, but it fired right up! I will have it running right and all the panels and stuff back on Saturday.
Hopefully I will be able to come back on here and tell you the problem is solved...because I have 7 yards of topsoil that needs moving to the dam on my pond ASAP.
Thanks for all the help!
Joe