ktm250rider
Silver Member
- Joined
- Oct 7, 2004
- Messages
- 236
I have similar issues with mine too. Any update on fixing? I figured on replacing the clutch plate.

or how that would ever crack like that.Well showed to my neighbor and he says its not a crack Its the end of the spool that was welding to the sides and then machined smooth. Lots of weld left on the inside where the wire wrapped. He thought the spool was rusted too much and may not get a solid engagement on the friction plate.
His suggestion was to sand it as best I can . Clean up the pads and try it . If it works better take itv all apart and go to a machine shop and have them lathe the plate smooth again. I don't want to remove much as the friction disc is 10 MM and replacement is 7 MM. I did price the pads and are $60 ea X 6 plus rivets.
I have cleaned up the plate and pads seems to pull better but have not had the opportunity to pull a heavy pull yet.
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