rScotty
Super Member
- Joined
- Apr 21, 2001
- Messages
- 9,583
- Location
- Rural mountains - Colorado
- Tractor
- Kubota M59, JD530, JD310SG. Restoring Yanmar YM165D
(writing about) ........snip....
.........the control cables for the remote hydraulics. I REFUSE to pay $141+ for a control cable that is of a faulty design. Eight years ago, the same cable was $80.snip... The stranded cable within the sheath will be cold worked and then break in a short order of time. I now have custom cables made with a solid core wire for less than half of what Kubota wants for its branded parts. After going through 3 stock cables over the years, I have lost faith in Kubota's engineering skills.
On the M59, I had the auto-throttle cable break where it wrapped around the throttle drum. Just as you say, it was a fatigue failure due to bending. The break was sharp and straight across without stranding. It looked as if it had been cut with a knife and the broken cable ends showed the crystallization typical of fatigue. That was surprising; I'd expected the cable break to be one of the more common types of stranded cable failures that's just a part of the nature of cable controls. Things such as the strands stretching unevenly or not being soldered into the end properly.....like I said, we've all seen that sort of thing in cable controls. Or perhaps I'd find that dirt in the cable had caused it to break..... But the break I found was simply a cold work metal fatigue failure that happened within a clean well-lubricated rubber bellows. It was several inches away from the end of the cable, and no dirt was possible.
Then I got to thinking that maybe the cable movement required it to crimp somehow, but a little investigation showed that wasn't the case either. The engineering seems decent enough. The drum that the auto-throttle cable turns when the speed is set is a fairly large diameter smooth metal drum, easy to turn, and the drum contains a windup spring so that the cable is only required to pull on the connection; it never has to act as a pushing cable. Frankly I didn't see any immediately obvious reason for cable fatigue to happen where it did .
It was a puzzling cable break; I've never been satisfied that I got the reason for it figured out. Guess I kinda figured it to be a one-of-a-kind thing.
I wonder if we ought to start a separate thread on cables and see there's a manufacturing problem we can cure.
thanks,
rScotty