MIG Trouble

/ MIG Trouble #1  

bdhsfz6

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Apr 11, 2015
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Northeastern Pennsylvania
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Kubota MX5800 HST & L6060 HSTC Formerly L6060 HST B7100 HST, L2550, L3010 HST, L3430 HST
I have Hobart Handler 140 MIG welder I bought 15 years ago. It's used infrequently but always performed well. It was last used a year ago but when I tried it yesterday, all I got was a tiny spark and then nothing when I tried to strike an arc. The workpiece was well grounded and the wire feed mechanism works normally. Varying the current or feed rate made no difference.

Most of my welding is done using a stick welder and I'm not that experienced with wire feed machines. Is there something I should check first before tearing the machine apart? Any tricks or tips I should know about?
 
/ MIG Trouble #3  
Have you checked the voltages at the connectors above wire feed, you should have anywhere from 19 to 25 volts DC on terminals (depending on voltage setting) with trigger pressed if all is good internally.... Also their could be a corrosion problem on voltage selector switch.... Might also look at troubleshooting problems in back part of owners manual ...
 
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/ MIG Trouble #4  
I wish I remembered what I did. My neighbor had a non functional Hobart wire feed. I removed the cover to disassemble and troubleshoot. I did some disassembly, cleaning, and reassembly. Upon completion it magically worked. My guess is something was loose or corroded.
 
/ MIG Trouble #5  
I wish I remembered what I did. My neighbor had a non functional Hobart wire feed. I removed the cover to disassemble and troubleshoot. I did some disassembly, cleaning, and reassembly. Upon completion it magically worked. My guess is something was loose or corroded.
This would be my guess, especially considering that the machine is used infrequently.
 

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