OK, Revision 2 has been manufactured and placed into operation.
Lessons learned:
1: While the lower jaw with the long 1/2 inch all thread "bolt" seemed like a good idea at the time, and met the criterion of no modifications to the grapple itself, when using the grapple for it original purpose of root grubbing without taking off this attachment, some problems were noted. OK you say, why in heck didn't you just take it off? Heck it unbolts pretty easy. Yes, but I wanted it to work better. What was happening is if you hit a rock while grubbing it would bend the all thread and "booger" the end, making the nut hard to get off. So I decided to modify the lower.
2: The upper had started to bend just a bit on one side from lack of support so I welded in some support. Lets see it bend now!
I went ahead and welded the heads of the bolts to the plate so no second wrench would be needed to tighten them as this would have been difficult after the support was welded in anyway. All in all a win win situation as no bolt to drop on the ground.
3: This new lower should be strong, made out of a piece of structural building steel and it is thicker as well.
4: I decided to use the existing "holes" at the back of the grapple tine to hold a 1/2 inch bolt with its head cut on one side to flatten it so that no wrench would be needed on the bolt head as the grapple tine would hold the bolt head rigid when cut in this manner. Again the goal was no modifications to the original grapple, and side benefit of only one 3/4 wrench needed to attach the unit.
Here is the original lower, jaw showing the retaining piece of all thread that got bent. ( I had already beat it back straight by this time)
View attachment original lower.jpg
Here are the upper jaw supports prepped and ready to weld in to the existing upper jaw assembly.
View attachment upper supports prep.jpg
This is the upper assembly after welding and then cooling while laying on the ground
View attachment upper welded.jpg
View attachment cooling upper.jpg
Upper is now complete.