New cottage/retirement home near Lake Michigan

   / New cottage/retirement home near Lake Michigan
  • Thread Starter
#61  
July 2, 2016

The tall ones are really hard to place as they need to drop over the edge of the floor line, down to meet the top-of-wall, concrete an plate. The plate is 22 inches down, the depth of the floor truss. This ensures a thermal barrier on the north end with SIP instead of other type of insulation and anchors the upper structure to the concrete foundation wall.

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Four friends and neighbors to help wrangle these bad boys in place. Lesson learned: probably should have rented a crane. Could have built the whole wall on the floor first and lifted into place.

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Last large north end, over the edge wall to go in. Would be a lot easier if we were not 12' off the ground.

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Now just have to tape up the Tyvek.
 
   / New cottage/retirement home near Lake Michigan
  • Thread Starter
#62  
July 3, 2016

Just to catch everyone up incase you skimmed the first part. We are building this workshop with a 2 bedroom apartment above. We live in our cottage up on the hill behind this workshop where we have lived each summer since 2011. It is a summer cottage and has no insulation and no heat source. We use an Eden Pure infrared heater (Yooper end table). We are in a race to get moved in before cold weather here in West MI. We would normally leave around the end of September early October to head back south to Hudsonville. With the Hudsonville house sold, our belongings in storage, we are forced to finish this build and get occupancy before it gets too cold for this little 24x32 summer cottage to keep us warm.

I work from home and work full time… well, more than full time but have slowed my workaholic schedule down to 8 hours a day or this build. I typically start around 6 or 7 AM and work until 3 or 4PM depending on my meeting schedule, then walk down the hill to the build site and get to work. Some of the pictures you see looking at the north peaked wall of the build through the trees are from our deck on the summer cottage. It is really nice to live right next to the build. I know from others doing this, it is a challenge driving or living in a camper on weekends to get the build done. Having a home office job has it’s advantages. At lunch time I can come down talk to any of the sub-contractors, solve for any issues and do some planning of my own for the evening work on the build.

Working on the build here after 4 PM is great in the time zone and location of where we are. The daylight is good until 10:30PM this time of year which really helps. I can work on the outside until 10 or so (noise permitting) and then move indoors with the temporary lights and sometime times even pull all-nighters until 3 or 4 AM. Those next days are brutal. We are in month 4 of this build and I just see so much that has to be done before the cold weather hits. While my wife and I discuss options for plan B (Rent a house near by: $, get a cold weather RV: $ or push harder to finish) we always come back to pushing harder as the best option. Every night when I come in I put my clothes in the washer, take a shower and before I get into bed, put our work clothes in the dryer. In the morning we are using clean fresh clothes for the build. I think the routines are what keeps us on track daily, My bride is the master of our routines and could not do it without her scheduling me and the sub-contractors.

We are still running power for the build on a couple of cords from the summer cottage which is an old 60AMP service using fuses. I am running out of my new shed where I installed a breaker between the shed and the cottage to help save the number of fuses I would need every time we tripped. So I run our powerful the build out of the shed.

The big Air Compressor sits at the end of the largest cord I have #10 wired cord for an RV. Works well and I reach the entire build with 100’ of air hose.

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The rest of the build runs off my other largest cord a #12 wire cord and we then split it with strips. Soon we will have the Power Company’s Service come in and connect to the panel in the Mechanical room. That will be nice.
 
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   / New cottage/retirement home near Lake Michigan
  • Thread Starter
#63  
July 4, 2016

Happy 4th of July!!

Finishing up the North end wall with window headers and connecting parts. Have to get on the ladder to finish the nailing on the outside where I could not reach from contorting myself over the edge or through the windows. Heights are not a real problem for me but hanging off a ladder with the weight of a framing nailer and 20' of high quality rubber hose adds some complexity to the height on a ladder.

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Some of these wall when assembled are big. Pushing them up to the plate, uprighting them and not going too far is nerve racking. We have all done a good job so far of being careful and everyone has been volunteering has a good understanding of what we are doing with some light direction and cadence. The main issues so far have been order of operations. Do we drill that raceway hole in that one? Oh crap, I think I forgot.

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Getting to the final corner. I have pictures showing the connection where we needed to get on the ladder to secure the corner.

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Here is how the corners go together. Also provides a bit of explanation on the order of operations in assembling these wall systems.

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   / New cottage/retirement home near Lake Michigan
  • Thread Starter
#64  
July 5, 2016

Last SIP Panel wall to go in.

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These walls are laser cut and we should have cranked that ratchet strap a bit tighter on this wall. Have to trim a bit on this panel to get it in.

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A little persuasion and they fit like a glove.

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Now have to put the top plates on.
 
   / New cottage/retirement home near Lake Michigan
  • Thread Starter
#65  
July 5, 2016

Adding the top plates to the SIP walls. My bride is up on the scaffold like a trooper processing the order of operations with glue and foam prepping for the 2x nailer and then the top plate cap. The top plates are engineered wood and supplied by the SIP panel company to match the width of the panels exactly.

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I'm nailing into the top inset plate every 8" with 8 penny nail inside and out as prescribed. A little bit of persuasion is required to get the inset plate to line up with the top of the wall before nailing.

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   / New cottage/retirement home near Lake Michigan
  • Thread Starter
#66  
July 6, 2016

Starting the back fill and site grading around the build. No more big holes and drops off the concrete. Will be able to reach the back of the house from ground level. Whoohoo! With all this sand, my tractor cannot do this work, just spins. Needed tracked vehicle so chose to hire it out. They will bring in fill as needed but we should be good for most of the fill from around the site. Here you can see the cords are still active from my shed providing power to the build site.

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They are starting the backfill around the north side.

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Burying the cistern for the french drains and backfilling the drive with the left over sand.

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Decided to open the old drive back up and make a circle drive. Will help with getting materials in and out with my trailer for years to come. Can pull in and around and back into the shop vs backing in off the road each time.

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   / New cottage/retirement home near Lake Michigan #67  
Those walls are very impressive. I've never worked with them myself, but I've read quite a bit about how energy efficient then are. And also how much fun they are for running lines through them!!
 
   / New cottage/retirement home near Lake Michigan
  • Thread Starter
#68  
Eddie, The Walls have built-in raceways at 48" on center vertical and 18" and 44" horizontal. Here is a video explaining how to access and work with SIPs if you have not done electrical before. I sat with my electrician for 20 minutes and watched this video. He was an older electrician with a lot of experience and grumbled through the whole video until we got toward the end and said "Well, that doesn't look so bad.
 
   / New cottage/retirement home near Lake Michigan
  • Thread Starter
#69  
July 6, 2016

Saved the tall end for last. Attaching the inset plate and the top plate on the top of wall getting ready for roof trusses.

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July 7, 2016

Ready for the roof trusses, yard cleaned up and ready for the crane to be set in place and the trusses to be delivered.

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Just got word that the Power Company will be onsite to put in my power to the panel.
 
   / New cottage/retirement home near Lake Michigan
  • Thread Starter
#70  
July 8, 2016

Power Company showed up today to run power to the panel. We will finally have electric at the site.

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Doh! Found 50 Pair phone cable and one gas line. Hand dug around each but found another fifty pair of live phone cable with the backhoe. Phone company and the neighbors will not be so happy.

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Here is the phone company doing the repair on the 50 pair in the hole. The Power Company waited 45 min for the phone company to show up. Told me they had to bury the hole in the road. The phone company came about 20 min after they left and had to re dig the hole with a shovel. Bummer.

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