Wow, lots of great feedback here. Keep it coming. I thought I had stated in my original post that I was using traditional purlins on either 16 or 24" centers, then 7/16 OSB, then roofing felt, then shingles. The local Lowe's has standard 20yr asphalt shingles for $51 a square. When I ran my original materials list and counted the boards, roofing, and siding material needed, I was able to save about $2k when compared to traditional metal "skin". Although I save money with that combination, it sounds like I may spend more in the long run either "beefing it up" to code OR rebuilding after it collapses b/c of poor planning initially. :confused3:
I think I will re-run my numbers and re-figure my cost again using traditional spacing and metal. Maybe if I spread my poles out to 10'OC I can save a bit with my lumber figures. A local ag store and lumber supplier has metal barn kits for sale for the DIYer and a 30x40 is $6200, but uses 29G metal.
Back to the drawing board!!!