Questionable advice on 200 hr. maintainence

   / Questionable advice on 200 hr. maintainence
  • Thread Starter
#11  
Understanding is the big one, for sure. An average number that figures wear and tear for a machine like a Kubota tractor that is sold and shipped to all corners of the globe with different landscapes, users, and maybe even different oil types must have a HUGE variance.

Change the filter w/out draining all the fluid? If your dealer says it's okay, and you trust your dealer, then do it.

You should re-read my first post. My dealer said 'wait till 300 for both, udt and filter.' I don't know my dealer enough to trust him completely with my machine. For what it's worth, I don't trust anyone here any more but just want to get opinions to mill about in my own head. (i paid for it after all).;)

My thought about changing the filter w/out draining just seems to make sense, if it's possible, as the manual does not say to change the fluid anyway.
 
   / Questionable advice on 200 hr. maintainence #12  
We for the most part follow the manufacturer pm specs with the exception of the first full hydraulic service. Kubota specs call for the first full hydo service at 50 hours, this is overkill! We preform the first full hydro service at 150-175 hours.
 
   / Questionable advice on 200 hr. maintainence #13  
...but absolutely don't want to compromise the seals, pump, etc. just to avoid the relatively minor hassle of changing the filter...

"madrone", I would go by what your Operator's Manual says and Not the Dealer's suggestion of waiting for another 100 Hrs. Just tell him what you Want him to do, and be Firm! After all, you're paying for it. Then you'll have "peace of mind", which seems to be what you are looking for.
 
   / Questionable advice on 200 hr. maintainence
  • Thread Starter
#14  
"madrone", I would go by what your Operator's Manual says and Not the Dealer's suggestion of waiting for another 100 Hrs. Just tell him what you Want him to do, and be Firm! After all, you're paying for it. Then you'll have "peace of mind", which seems to be what you are looking for.

thank for the thoughts. I actually do all my own equipment maintenance so It's not about what HE does or not.
 
   / Questionable advice on 200 hr. maintainence #15  
You should re-read my first post. My dealer said 'wait till 300 for both, udt and filter.' I don't know my dealer enough to trust him completely with my machine.

Sorry, my mistake - I should have read your original post more carefully. Your scepticism with your dealer is well understood. I was lucky and got a good one who I feel I can trust and he told me they just change Hyd filters at 50 hrs, but not the Hyd oil until the recommended hrs. Wish my car dealer was so concerned for my wallet.

My K-maintenance schedule specs Hyd filter change at 50 hrs, but says change the Hyd fluid at 400 hrs, so I decided to re-use.

My wife donated a big, clean, rubbermaid container for a drain pan. Before draining the Hyd Fluid I cleaned off the underside of the gbx so as not to knock any grit into the tub. I drained the fluid & gave it a good look & sniff - it was clear and still smelled uncooked. I put on a new filter and loaded the old fluid back into the gbx, using a cloth on the funnel to filter the fluid as I poured it back in.

-Jim
 
   / Questionable advice on 200 hr. maintainence #16  
On my 8540 changed the hyd fluid/ filters at 50 hrs. At 200 I intend to change filters (2) only. Will park it on a slope with filters uphill to avoid excessive fluid loss. Will prefill filters before installing, then run system extending all hyd components for several minutes before using....then top off if necessary. say what you will, that's my plan. I would not be comfortable about draining then refilling with same fluid, think you can be quick with the filter change. bb
 
   / Questionable advice on 200 hr. maintainence #17  
I believe that the early fluid changes (as compared to longer work intervals) is mainly to catch those small metal particals that are part of break-in process.
Moving parts (rings, bearings bushings) could burr and chip ever so slightly until properly seated or adjusted to each other.

Also could flush particals the factory cleaning before assembly missed.
Remembering that many tractor engines come from offshore sources, I believe that the early changes (flushings?) are not a bad recomendation.

Besides oil is cheaper than a crank or pump.
 
   / Questionable advice on 200 hr. maintainence #18  
Besides oil is cheaper than a crank or pump.
As an engineer, I can relate to factors of safety...but I'd like to take it in a little different direction:

A crane is rated for 40 tons and it picks up a 40 ton load. How is that possible? How can you guarantee it is ONLY 40 tons taking into account wind swinging the load or bumping the load into something (pretty bad with a 40 ton load, I agree)? How do you account for the weight of the wire? How do you know what type of lifting rig they have, how much of a wind sail it is, and how much extra it weighs? What if 140 of the 20,000 individual braids of wire that make up the cable are frayed? What would that do to the load bearing capacity of the crane?

All of these things play into the safety factor. It is your "bridge" from the theoretical to the real. If you rate it for 40 tons, it MUST lift 40 tons SAFELY given reasonable conditions. And those conditions don't contemplate PERFECTION.

Back to the OP: I don't see any amount of money saved in re-using the fluid or filter being worth the possible risk. If you're a bible salesman and put 10,000 miles on your car a week, you could realize real and tangible savings in skimping on this particular item. And who cares? You're buying a new car every 6 months anyway.

Relating THAT to the crane: If you operate your tractor in an airplane hanger with no dust, dirt, or contaminants, and use it to move office furniture and the occasional secretary, perhaps you operate in an environment closer to "perfection" than the engineers had contemplated. In that isolated case, perhaps you can stretch certain service items beyond the recommended.

I have my tractor serviced every 100 hours. And at every one of those services, I have them change...remove...replace...do away with and refill...EVERY fluid on the tractor. A "complete" service. What does it cost me? $300. How many times have I had it done in 4 years? Twice. How good do I feel about my tractor lasting my functional lifetime? GREAT!

I say stick with the manufacturer's recommendation. They're not THAT stupid.
 
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   / Questionable advice on 200 hr. maintainence #19  
Madrone,

I liked the allusion to Scotty on the old Star Trek - it does apply here as well as provide some comic relief.

My view as an interested bystander is the drain intervals are important and should be followed especially the 50 hour and the 200 hour. All the crap (technical term) that is generated by gears lapping in and possible left over manufacturing stuff (blasting grit, machining chips, etc) left in from time of production is circulating with the fluid and the hydraulic filter will load readily. Nothing is wrong when you find stuff in the filter pleats - the filter is doing what it is supposed to do. So it is important to get cleaner fluid and a new filter in there at the right intervals.

The old Fram ad about pay me now or pay me later applies here - a new hydro is a lot more spendy than two complete oil changes and filters.

I hope this helps with the understandling of the "why".

Good luck!
 
   / Questionable advice on 200 hr. maintainence #20  
I'm not sure the safety thing applies here, really.
Not chnaging il, or re-using it, or changing only filter, is not going to affect one's personal safety in the same way lifting capacities do.
It could affect the longevity of the tractor and engine.
But you'll never be able to prove that it did or didn't, as so many other factors (exact usage patterns, weather, random manufacturing tolerances) also affect longevity.

I try to follow the book, but usually fail a bit, assuming a little conservatism on the part of the manufacturer.

The manufacturing tolerance thing is interesting to me. The idea that on an engine assembly line, the block and pistons (for instance) are pulled from bins and assembled. If you happen to get a whole engine's worth of pistons that fir perfectly, and weigh exactly the same, the egine will run smoother and longer than an egine that got slightly mismatched ones. And this carries over to all parts where fit and weight matter.
 

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