Wax my friend . . a tyvek suit will solve this issue - please post pics . . .
You know how if you wake up at 3 in the morning and you start thinking about stuff, well I thought about all what you guys were saying about the fresh air flow not being enough. About the blower fan going bad , bad rotor etc. that I need another blower etc. and I need more positive pressure and volume . And I thought about why smfcpafp doesn't have this problem and other don't either.
Then I thought about what ACHINBAC said, for those of you that have trouble deciphering what he said, This is what he really said
"Grasshopper the answer to your question lies in the picture" So thinking of his picture three guys having fun with an obvious make believe fish

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Then it accrued to me he meant , My picture .
See the blower in the picture , the best possible fresh air flow would be to cut a hole in the roof just above the squirrel cage and have a filter there on top.
But that is not how it is , How it is the roof sits right over that squirrel cage about an inch or so higher imagine taking the roof and placing it over the hole about an inch,
Now the air flow is cut back and is drawn from all over.
The problem is the headliner, after the a/c unit and right after the gold metal strip the headliner goes right up and touches the roof over your head ,where you sit, the headliner is the highest. I know this because when I was putting in the dome light there was no clearance between the roof and the headliner.
But the (fresh air filter) air inlet is at the back of the cab, so the fan just sucks air where ever it can around the edges some from the back the front , sides anywhere it can because its restricted slightly from the filter in the back. What I have to do is put a couple of foam strips between the headliner and the roof to leave space for the air flow from the filter to the blower. similar to the foam blocks shown in the picture.
smfcpafp
Says he doesn't have this problem that maybe because his headliner either has small blocks like shown in the picture on top of the a/c unit or the headliner just sits down lower then mine.
On my headliner it never had any spacers or anything to separate the headliner from the roof as I said I had this problem from day one.
Anyway thanks to all you guys and your posts , because of you guys and your ideas I think this may be the problem.
Edit Correction I just went out and pushed up on the headliner there is about3/8 of an inch space before it hits the roof. So hopfully if I increase that space I will increase the air flow. What I should do is get two strips of 1 inch weather stripping and go from the rear air intake to the blower , that way it will be more of a direct line of air flow from the outside air so there will be less of a chance of pulling the air from elsewhere in the roof. I think